Filling and sealing system for yoghurts and desserts

Efficiently fill and seal a variety of dairy and dessert products while ensuring high hygiene standards and flexibility in packaging formats to optimize your production line.

Fills and Seals Liquid and Slurry Products

The COMBISEPTIC from GASTI by IMA Group offers a modular, continuous-motion solution for dairy and dessert production, excelling in flexible filling and sealing applications. Engineered to support varying hygiene standards, it is suited for products like yogurt, cheese, custard, and dips. The machine’s servo-driven fillers ensure precise filling volumes—up to 500 ml per cup—and its throughput ranges from 9,000 to 16,200 cups per hour. With simultaneous dual-format filling, it integrates seamlessly into high-speed production lines. The COMBISEPTIC supports Clean and Ultra-Clean environments, incorporating UVC and H2O2 sterilization methods. Built with durable materials like PP and PET for both cups and lids, it ensures compliance with industry hygiene standards. Additionally, its CIP-capable filling station enhances operational efficiency and reduces maintenance downtime. Custom solutions are available to meet distinctive production requirements, ensuring seamless alignment with your existing systems.

Benefits

  • Enhances productivity through high-speed, continuous-motion operations.
  • Minimizes product loss with precise, servo-driven filling accuracy.
  • Supports flexible production with dual-format filling capability.
  • Maintains stringent hygiene with options for Clean and Ultra-Clean environments.
  • Reduces maintenance time with a CIP-capable filling station.

General


Applications
Custard,Cheese,Dips,Processed cheese,Yoghurt,Desserts,Dairy products,Mousse
End products
Vanilla custard,Hummus dip,Greek yoghurt,Fruited yoghurt,Jalapeño cheese dip,Chocolate mousse,Strawberry yoghurt,Crème fraîche,Cheese spread,Processed cheese slices,Quark,Plain yoghurt
Steps before
Cup destacking,Cup cleaning,Cup decontamination
Steps after
Sealing,Leakage testing,Snap-on lid application,Packing
Input ingredients
plain yoghurt,fruited yoghurt,quark,crème fraîche,mousse,custard,dips,processed cheese,liquid products,pasty products,products with particulates,products without particulates
Output ingredients
filled cups,sealed cups,multi-layer presentations,cups with pre-cut lids,cups with snap-on lids,cups with different formats
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Automation
Servo-driven
Filling speed
9,000–16,200 cups/h
Filling volume
10 ml – 500 ml
Cup diameter
97 mm
Cup height
50 – 130 mm
Hygiene levels
Clean,Ultra-clean
Filling accuracy
High accuracy
Decontamination methods
UVC,Pulsed Light,H2O2-UVC

Operating Characteristics


Working Mechanism
Continuous-motion
Integrated Steps
Filling and sealing
CIP Principles
CIP-capable filling station
Batch vs. Continuous Operation
Continuous
Automation Level
Servo-driven
Format Flexibility
Yes,modular design
Flexibility in Product Types
Liquid-to-pasty products with or without particulates
Market and Product Specific Hygiene Levels
Clean and Ultra-clean

Material Compatibility


Density/particle size
0.5–2.5 g/cm³

Product type Characteristics


Viscosity
Liquid to pasty
Container size
50–500 ml

Physical Characteristics


Diameter round cup
97 mm
Filling Volume
50 – 500 ml
Min./Max. Cup Height
50 / 130 mm
Control Panel Type
Sterile air cabin
Compact Footprint
Yes,modular design
Discharge Method
Cup lifting out

Custom Options


Format flexibility
Multi-layer,different sizes and shapes
Modular construction
Yes
Simultaneous filling
2 different formats
Adjustable filling volume
50–500 ml
Hygiene levels
Clean,Ultra-clean
Material compatibility
PP,PS,Plastic with cardboard sleeve
Lid types
Pre-cut lids,Snap-on lids