Filling and sealing system for yoghurts and desserts
Efficiently fill and seal a variety of dairy and dessert products while ensuring high hygiene standards and flexibility in packaging formats to optimize your production line.
Fills and Seals Liquid and Slurry Products
The COMBISEPTIC from GASTI by IMA Group offers a modular, continuous-motion solution for dairy and dessert production, excelling in flexible filling and sealing applications. Engineered to support varying hygiene standards, it is suited for products like yogurt, cheese, custard, and dips. The machine’s servo-driven fillers ensure precise filling volumes—up to 500 ml per cup—and its throughput ranges from 9,000 to 16,200 cups per hour. With simultaneous dual-format filling, it integrates seamlessly into high-speed production lines. The COMBISEPTIC supports Clean and Ultra-Clean environments, incorporating UVC and H2O2 sterilization methods. Built with durable materials like PP and PET for both cups and lids, it ensures compliance with industry hygiene standards. Additionally, its CIP-capable filling station enhances operational efficiency and reduces maintenance downtime. Custom solutions are available to meet distinctive production requirements, ensuring seamless alignment with your existing systems.
Benefits
- Enhances productivity through high-speed, continuous-motion operations.
- Minimizes product loss with precise, servo-driven filling accuracy.
- Supports flexible production with dual-format filling capability.
- Maintains stringent hygiene with options for Clean and Ultra-Clean environments.
- Reduces maintenance time with a CIP-capable filling station.
- Applications
- Custard,Cheese,Dips,Processed cheese,Yoghurt,Desserts,Dairy products,Mousse
- End products
- Vanilla custard,Hummus dip,Greek yoghurt,Fruited yoghurt,Jalapeño cheese dip,Chocolate mousse,Strawberry yoghurt,Crème fraîche,Cheese spread,Processed cheese slices,Quark,Plain yoghurt
- Steps before
- Cup destacking,Cup cleaning,Cup decontamination
- Steps after
- Sealing,Leakage testing,Snap-on lid application,Packing
- Input ingredients
- plain yoghurt,fruited yoghurt,quark,crème fraîche,mousse,custard,dips,processed cheese,liquid products,pasty products,products with particulates,products without particulates
- Output ingredients
- filled cups,sealed cups,multi-layer presentations,cups with pre-cut lids,cups with snap-on lids,cups with different formats
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Automation
- Servo-driven
- Filling speed
- 9,000–16,200 cups/h
- Filling volume
- 10 ml – 500 ml
- Cup diameter
- 97 mm
- Cup height
- 50 – 130 mm
- Hygiene levels
- Clean,Ultra-clean
- Filling accuracy
- High accuracy
- Decontamination methods
- UVC,Pulsed Light,H2O2-UVC
- Working Mechanism
- Continuous-motion
- Integrated Steps
- Filling and sealing
- CIP Principles
- CIP-capable filling station
- Batch vs. Continuous Operation
- Continuous
- Automation Level
- Servo-driven
- Format Flexibility
- Yes,modular design
- Flexibility in Product Types
- Liquid-to-pasty products with or without particulates
- Market and Product Specific Hygiene Levels
- Clean and Ultra-clean
- Density/particle size
- 0.5–2.5 g/cm³
- Viscosity
- Liquid to pasty
- Container size
- 50–500 ml
- Diameter round cup
- 97 mm
- Filling Volume
- 50 – 500 ml
- Min./Max. Cup Height
- 50 / 130 mm
- Control Panel Type
- Sterile air cabin
- Compact Footprint
- Yes,modular design
- Discharge Method
- Cup lifting out
- Format flexibility
- Multi-layer,different sizes and shapes
- Modular construction
- Yes
- Simultaneous filling
- 2 different formats
- Adjustable filling volume
- 50–500 ml
- Hygiene levels
- Clean,Ultra-clean
- Material compatibility
- PP,PS,Plastic with cardboard sleeve
- Lid types
- Pre-cut lids,Snap-on lids