Industrial washing and sterilizing system for ampoules and vials
Ensure the highest hygiene standards in your liquid formulations with this washing and sterilizing system, designed to efficiently cleanse and prepare ampoules and vials for critical applications such as injectable vaccines and nutrient solutions.
Washes and Sterilizes Ampoules and Vials
The WR Series from Marchesini Group offers an advanced rotary continuous motion solution for the internal and external washing and sterilizing of ampoules and vials. Specifically engineered for pharmaceutical and biopharmaceutical applications, these machines excel in maintaining sterility for products such as saline solutions, insulin vials, and injectable antibiotics. Featuring a high production capacity of up to 24,000 pieces per hour, the WR Series ensures reliable throughput with minimal human intervention.
Its operation utilizes integrated washing circuits, brushless drives, and fully adjustable washing parameters, allowing precise control over the washing sequence and needle centering. The water recirculation system enhances energy efficiency and minimizes resource usage. Constructed for durability, the WR Series includes mechanical drives shielded from fluid infiltration, promoting longevity and reduced maintenance needs. Compliance with stringent GMP standards guarantees compatibility with the most demanding pharmaceutical environments.
Benefits
- Ensures high purity levels in sterile products through precise washing and sterilization processes.
- Increases production efficiency with high-capacity throughput of up to 24,000 units per hour.
- Minimizes maintenance interventions with fluid-resistant mechanical components.
- Adapts to various vial and ampoule sizes with quick format changeovers.
- Maintains operational safety and compliance with GMP standards.
- Applications
- Small volume parenteral,Liquid formulations,Nutraceuticals,Vials,Biopharmaceuticals,Ampoules,Pharmaceuticals
- End products
- Vitamin b12 ampoules,Insulin vials,Biologic therapies,Essential oils in ampoules,Injectable antibiotics,Nutrient-rich botanical extracts,Hormone therapy vials,Eye drops solutions,Sterile saline solutions,Small volume injectable vaccines
- Steps before
- Purification,Sorting
- Steps after
- Sterilization,Packaging
- Input ingredients
- ampoules,small volume parenteral vials,larger bottles
- Output ingredients
- washed ampoules,washed vials,washed bottles
- Market info
- Marchesini is renowned for manufacturing high-quality packaging machinery for the pharmaceutical and cosmetics industries, offering innovative, customized solutions with advanced automation and technology.
- Machine Type
- Rotary continuous motion
- Production Capacity
- 3,000–24,000 pieces/hour
- Size Range
- Ampoules
- Automation
- Brushless drives for synchronization
- Needle Stroke
- Parameterizable according vial/ampoule height
- Conveyance Speed
- Slow for high production capacity
- Washing and Blowing
- Internal and external
- Washing Sequence
- Customizable
- Water Recirculation System
- Present
- Filtration
- Present
- Pressure Control
- Every washing media
- Loading Mechanism
- Automatic on motorized sanitary-plastic belt
- Unloading Mechanism
- Automatic on tray or in-line to sterilization tunnel
- Working mechanism
- Rotary continuous motion
- Integrated steps
- Internal and external washing
- Batch vs. continuous operation
- Continuous
- Automation level
- High,PLC-controlled
- Cleaning method
- Integrated washing circuits
- Changeover time
- Quick and simple format change
- CIP/SIP
- Not specified,assumes CIP integrated
- Operator interface
- Industrial PC and touch-screen monitor
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Compact footprint
- Minimal installation space
- Control panel type
- Industrial PC with touch-screen monitor
- Discharge method
- Automatic unloading on tray or in-line
- Machine drives
- Brushless drives
- Washing circuits
- Complete separation between different washing circuits
- Control panel type
- Industrial PC and touch-screen monitor
- Integration possibilities
- Easy in-line connection with other machines
- Washing/blowing sequence
- Customizable
- Needle stroke parameterization
- According to vial/ampoule height
- Format change flexibility
- Quick and simple