Automatic tray sealer for high-speed production
Ensure your product packaging stays fresh and secure with this high-capacity tray sealing system, designed for seamless integration and flexibility in processing diverse food and pharmaceutical items under varying packaging atmospheres.
Seals and Packages Trays with Vacuum and MAP
The GT6eXTwin Tray Sealer from Proseal is an automatic, high-capacity sealing system designed to enhance efficiency in food, pharmaceutical, and packaging operations. Equipped with a modular twin-lane design, this heat-sealing system can handle up to 192 Vacuum Gas packs per minute, making it ideal for high-speed production environments. The machine supports versatile sealing techniques, including atmospheric, MAP, Vacuum Gas, and several styles of skin packaging, providing a solution adaptable to evolving packaging trends. Integration into existing production lines is seamless, thanks to its ability to accept randomly spaced trays and collaborate with conveyors, tray de-nesters, fillers, and weighers. The GT6eXTwin is engineered for energy efficiency, featuring the Eseal® system, which decreases energy consumption by 92%. Constructed with food industry-approved materials, it ensures hygiene with quick-release conveyors for easy maintenance. Tailored customizations, such as a contactless login system and remote diagnostic support, further streamline operations, making it a valuable asset for maintaining product quality and operational efficiency.
Benefits
- Increases production speed with a high throughput of 192 packs per minute.
- Cuts energy usage by 92% with the Eseal® efficient electric seal system.
- Reduces labor costs through a fully automatic operation that integrates effortlessly with existing line equipment.
- Adapts to changing packaging needs with flexible sealing options like MAP and Vacuum Gas.
- Ensures hygiene and simplifies maintenance with quick-release, easy-clean conveyor systems.
- Applications
- Sauces,Sandwiches,Bakery,Oils,Dairy,Seafood,Soups,Dairy alternatives,Seasonings,Personal care,Ready meals,Pet food,Fruits,Nuts,Baby food,Confectionery,Meat,Plant-based protein,Dressings,Poultry,Pharmaceutical
- End products
- Vinaigrette,Black pepper seasoning,Cream of mushroom soup,Greek yogurt,Ham and cheese sandwich,Moisturizing lotion,Frozen shrimp,Microwavable lasagna,Cupcakes,Almond milk,Olive oil dressing,Chicken breast portions,Tomato sauce,Tofu blocks,Pureed baby carrots,Roasted almonds,Sliced apples,Beef steak,Fish oil capsules,Wet cat food,Chocolate bars
- Steps before
- Tray denesting,Filling,Weighing
- Steps after
- Labeling,Packing
- Input ingredients
- pre-formed trays,fish and seafood,pork,red meat,poultry,soft fruit,fresh produce,ready meals,desserts
- Output ingredients
- sealed trays,vacuum gas packs,MAP packs (Modified Atmosphere Packaging),skin packs,skin plus packs,skin deep packs,atmospheric sealed trays,hermetic shrink packs
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.
- Throughput
- 192 Vacuum Gas packs per minute
- Tool Impressions
- 16-impression tool
- Tray Width
- Up to 400mm
- Seal Styles
- Atmospheric,MAP,Vacuum Gas,Skin,Skin Plus,Skin Deep
- Changeover Time
- Five-minute tool changeover
- Energy Efficiency
- 92% reduction in energy consumption
- Automation
- Fully automatic production line
- Infeed System
- ProMotion high accuracy continuous motion tray infeed system
- Portability
- Fully portable and castor mounted
- Automation level
- Fully automatic
- Tray type compatibility
- Atmospheric,MAP,Vacuum Gas,Skin,Skin Plus,Skin Deep
- Production speed
- 192 Vacuum Gas packs per minute
- Flexibility of sealing style
- Atmospheric,MAP,Vacuum Gas,Skin,Skin Plus,Skin Deep
- Changeover time
- Five-minute tool changeover
- Portability
- Fully portable and castor mounted
- Energy efficiency
- 92% reduction in energy consumption
- Integration capability
- Compatible with tray de-nesters,fillers,multi-head weighers,and labellers
- Cleaning method
- Food industry approved hygienic construction and wash-down protection
- Infeed system
- ProMotion high accuracy continuous motion tray infeed system
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine Footprint
- Large capacity
- Portability
- Fully portable,castor mounted
- Twin-Lane Width
- Extra wide-single-lane capable of taking packs up to 400mm
- Construction
- Hygienic construction
- Discharge Method
- Randomly spaced trays from any conveyor
- Control panel type
- Touchscreen / HMI
- Integration possibilities
- eWON system for real-time data and error condition support
- Heat seal design
- Atmospheric,MAP,Vacuum Gas,Skin,Skin Plus,Skin Deep
- Tray size compatibility
- Up to 400mm wide
- Lane configuration
- Twin-lane or extra wide-single-lane
- Tool changeover time
- Five-minute
- Seal system
- Eseal® energy efficient electric seal system
- Tray handling system
- ProMotion high accuracy continuous motion tray infeed
- Versatility
- Can accept randomly spaced trays
- Additional options
- Active conveyors,All around seal only,Free flow gas flush MAP