Round die washer for pasta and snack production

Ensure impeccable hygiene with a specialized washer that streamlines die maintenance for pasta and snack production, optimizing cleaning precision while enhancing productivity.

Cleans and Recovers Dies for Food Production

The GEA Round Die-Washer, available in models M and E, is specifically engineered for food manufacturers seeking efficient die cleaning solutions. The robust stainless steel frame houses an intuitive electromechanical control system or an advanced PLC, allowing tailored die washing recipes for diverse product lines including pasta and gluten-free snacks. With the ability to wash one or two dies simultaneously, this unit streamlines cleaning with features like a maintenance-free electric cylinder-driven washing arm and a dual-zone action for optimal washing time. Its pumping section, protected by a chain transmission and casing, ensures reliable operation while a double-filtered recovery tank enhances water recycling capability. The die-washer’s applications span across processing pasta shapes like penne and animal figures, and gluten-free snacks to breakfast cereals. This unit efficiently integrates into existing production lines, offering automatic water level control and programmable water jets for skimming. Designed to minimize downtime and maintain high hygiene standards, it supports production agility with easy manual adjustments and predefined settings for diverse product specifications.

Benefits

  • Enhances production efficiency by minimizing die changeover downtime.
  • Reduces water usage through optimized dual-filter recycling.
  • Supports diverse product lines with customizable washing recipes.
  • Maintains high sanitation standards with automatic water control and skimming.
  • Minimizes maintenance efforts with a reliable, electric cylinder-driven arm system.

General


Applications
Snacks,Breakfast cereals,Gluten-free products,Pasta
End products
Lasagne,Spaghetti,Gluten-free pasta,Gluten-free snacks,Cornflakes,Conchiglie,Animal-shaped pasta,Pellets,Chips,Muesli base flakes,Crackers,Granola,Penne,Cartoon character-shaped pasta
Steps before
Pasta production,Snack production,Pellet production,Gluten-free production
Steps after
Die storage,Quality control,Pasta shaping,Drying
Input ingredients
pasta die,snack die,pellet die,gluten-free die
Output ingredients
clean pasta die,clean snack die,clean pellet die,clean gluten-free die
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Control system type
Electromechanical / PLC
Washing capability
One or two dies
Washing area regulation
Manual adjustment levers
Frame material
Stainless steel
Water temperature control
Probe-equipped
Automation
Intuitive control panel
Pumping section components
Pump,motor,chain transmission
Water recycling system
Double filtering device
Debris removal
Programmable water jets
Synchronization capability
Die cleaning recipes (PLC)
Electric cylinder type
Maintenance-free
Skimming system
Automatic
Cycle time setting
Timer-based
Supported materials
Pasta,snacks,gluten-free dies

Operating Characteristics


Control System
Electromechanical / PLC
Die Washing Capacity
One or Two Dies
Cleaning Method
Programmable Water Jets
Washing Cycle Adjustment
Timer and Levers
Automatic Water Level Control
Monitored and Automatic
Debris Conveying System
Temperature Controlled
Recipe Storage
Enabled in PLC Models

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Footprint
Compact
Control panel type
Intuitive touch panel
Machine configuration
Single or dual die operation
Frame material
Stainless steel
Water recycling system
Double filtering device
Debris removal system
Conveying system with skimming removal

Custom Options


Control panel type
Intuitive / Electromechanical / PLC
Washing area regulation
Adjustment levers
Die washing recipes storage
PLC-controlled
Electric cylinder
Maintenance-free