Automated valve manifolds for clean-in-place solutions

Optimize your production efficiency with automated valve manifolds, enabling precise routing and comprehensive clean-in-place capabilities, enhancing safety and reducing labor in continuous liquid processing operations.

Automates Product Routing and Cleaning

The A&B Valve Manifold System, developed by A&B Process Systems, revolutionizes liquid processing by automating product routing and ensuring rigorous Clean-in-Place (CIP) procedures. This system is tailored for industries such as coffee, tea, dairy, juices, and pharmaceuticals, facilitating the production of items like coffee concentrates, skim milk, orange juice, and liquid cough syrup. Operating continuously, it integrates seamlessly with existing production lines, reducing manual intervention and labor costs while enhancing food safety standards.

The manifold system supports a range of processes, including mixing and filling, and is equipped with automated valve systems that prevent cross-contamination. Its robust design offers configurability to meet specific processing capacities required by your operations. Energy efficiency is bolstered through smart motor control, while stainless steel construction ensures corrosion resistance and durability, especially in chemically intensive environments. Compliance with industry standards such as GMP makes it a reliable choice for pharmaceutical manufacturers. The system also accommodates future expansions with customizable options and engineering support, ensuring your production line remains flexible and future-proof.

Benefits

  • Enhances operational efficiency by minimizing human error with automated routing.
  • Increases production speed with quick recipe turnovers and improved throughput.
  • Ensures top-tier food safety standards through reliable Clean-in-Place processes.
  • Reduces labor and maintenance costs with continuous operation.
  • Customizable for diverse liquid processing needs across multiple industries.

General


Applications
Beverages,Dairy alternatives,Coffee,Juices,Tea,Dairy,Pharmaceutical
End products
Coffee concentrates,Instant tea powders,Orange juice,Almond milk,Skim milk,Liquid cough syrup,Carbonated soft drinks
Steps before
Grinding,Mixing,Injection,Preparation
Steps after
Filling,Closing,Pasteurization,Freezing,Packaging
Input ingredients
coffee,tea,dairy,dairy alternatives,juices,beverages,pharmaceutical products
Output ingredients
processed coffee,processed tea,processed dairy,processed dairy alternatives,processed juices,processed beverages,processed pharmaceutical products
Market info
JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.

Technical Specifications


Automation
Automated valve solutions including single seat valves,mix proof valves,and diaphragm valves
Error Elimination
Yes
Labor Reduction
Yes
Food Safety Improvement
Yes
Recipe Turnover Speed
Quicker
Throughput
Increased

Operating Characteristics


Automated Valve Solutions
Single seat / Mix proof / Diaphragm
Clean-in-Place (CIP) Capability
Integrated
Error Reduction
Elimination of human error
Labor Reduction
Automated operation
Throughput Efficiency
Increased via quicker recipe turns
Food Safety Improvement
Enhanced safety protocols
Operation Type
Automated routing

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Custom Options


Control panel type
Touchscreen / HMI
Integration Options
Automated system integration
Operation Mode
Automated / Manual