Freeze drying systems for pharmaceutical production
Optimize your production line with advanced freeze drying systems designed for precise moisture removal and preservation of delicate biological samples, ensuring product integrity and extending shelf life in research and commercial applications.
Preserves and Stabilizes Sensitive Biological Products
The freeze dryers from ZIRBUS Technology GmbH are engineered to precisely address the needs of the pharmaceutical and biotechnology sectors. These freeze dryers employ a robust vacuum system for effective freeze drying that ensures the integrity and extended shelf life of vaccines, diagnostic kits, and lyophilized drugs. With applications spanning pharmaceuticals to archaeology, they support both batch and pilot operations, offering customizable configurations to cater to specific production requirements. Featuring a capacitive vacuum sensor and energy-efficient oil-free vacuum pumps, these systems guarantee optimal performance and reduced operational costs. Compliant with GMP design standards, each unit integrates seamlessly into your production line, supporting CIP and SIP processes for efficient cleaning and sterilization, ensuring minimal downtime. Whether your focus is on small-scale research or large-scale production, ZIRBUS offers tailored solutions supported by comprehensive engineering assistance and documentation.
Benefits
- Enhances product stability and shelf life with precise moisture control.
- Lowers operational costs through energy-efficient vacuum systems.
- Ensures compliance in pharmaceutical production with GMP standards.
- Minimizes downtime with integrated CIP and SIP cleaning systems.
- Customizable designs adapt to diverse production requirements and scales.
- Applications
- Archaeology,Food,Biotechnology,File rescue,Life sciences,Pharmaceuticals
- End products
- Ready-to-eat meal components,Vaccines,Archaeological artifacts preservation,Lyophilized drugs,Monoclonal antibodies,Dried herbs,Diagnostic kits,Research specimens,Restored paper documents,Biological samples
- Steps before
- Planning,Purification,Preparation,Mixing,Loading
- Steps after
- Sterilization,Cleaning,Packing,Storing,Quality Control
- Input ingredients
- pharmaceutical ingredients,biotechnology materials,life sciences materials
- Output ingredients
- freeze-dried pharmaceuticals,lyophilized biotechnology products,preserved life sciences materials
- Market info
- Zirbus is known for manufacturing high-quality autoclaves, freeze dryers, and customized sterilization equipment, with a strong reputation for reliability and precision in industrial and laboratory applications.
- Total shelf area
- 3–60 m²
- Ice condenser capacity
- 50–1,200 kg
- Temperature range (shelf space)
- -40…+60 °C (optional -55…+60 °C)
- Temperature range (condenser)
- -50 °C (optional -75 °C)
- Vacuum sensor type
- Capacitive
- Vacuum pump type
- Oil-sealed or oil-free
- Design type
- Pharma-compatible GMP design
- Cleaning / Sterilisation
- CIP/SIP (Steam or VHP)
- Process visualisation
- 21CFR Part 11
- Installation type
- Wall installation
- Automation level
- 21CFRpart11 Process Visualization
- Batch vs. continuous operation
- Batch
- CIP/SIP
- CIP,SIP with Steam or VHP
- Cleaning method
- CIP / SIP
- Temperature range
- Shelf space -40…+60 °C (optional -55…+60 °C)
- Condenser temperature
- -50 °C (optional -75 °C)
- Total shelf area
- 3 – 60 m²
- Ice condenser capacity
- 50 - 1,200 kg
- Parking space packages
- Special,with different numbers and distances
- Vacuum pump type
- Oil-sealed or oil-free
- GMP Compliance
- Yes
- FDA Compliance
- Yes
- CE Marking
- Yes
- Pharma-compatible GMP Design
- Incl. documentation (IQ,OQ)
- 21 CFR Part 11
- Process Visualisation
- Footprint size
- Customized as per requirements
- Total shelf area
- 3 – 60 m²
- Ice condenser capacity
- 50 - 1,200 kg
- Temperature range (shelf space)
- -40…+60 °C (optional -55…+60 °C)
- Temperature range (condenser)
- -50 °C (optional -75 °C)
- Discharge method
- Customizable based on requirements
- Customization
- Tailored to specific requirements
- Footprint size customization
- Customizable
- Shelf area
- 3 – 60 m²
- Ice condenser capacity
- 50 - 1,200 kg
- Installation method
- Insulator connection,wall installation