Thermal fluid heated fryer for prepared foods

Achieve precise, uniform frying with thermal fluid technology, ensuring each piece is cooked consistently for perfect taste and texture across a range of prepared foods and fried products.

Fries and Cooks Prepared Foods Uniformly

The MasterTherm Prepared Foods Fryer from Heat and Control is a thermal fluid heated fryer engineered for high-precision cooking of prepared foods and meat products. It employs a tube-in-tube heat exchanger and rapid thermal fluid circulation to achieve consistent cooking temperatures, ensuring uniform quality for diverse products like chicken nuggets and plant-based alternatives. With continuous operation and high-speed capability, it integrates seamlessly into production lines, featuring advanced oil filtration and heating for enhanced efficiency. The fryer’s design minimizes oil volume and reduces thermal stress, while facilitating easy cleaning with generously spaced heating tubes. Suitable for meat, poultry, and seafood processors, it offers configurable options to meet specific production needs, supporting both solid and liquid product types.

Benefits

  • Ensures uniform product quality with consistent heating and cooking temperatures.
  • Minimizes energy consumption through efficient thermal fluid circulation.
  • Reduces maintenance time with easily accessible, cleanable design.
  • Enhances oil longevity with integrated advanced filtration systems.
  • Supports diverse product ranges, adapting to various processing requirements.

General


Applications
Seafood,Hash browns,Meatballs,Pizza rolls,Meat,Eggrolls,Meat alternatives,Tempura products,Patties,Poultry,Onion rings,Coated foods,Prepared foods,French fries,Pot stickers
End products
Turkey burgers,Potato croquettes,Tofu tempura,Chicken patties,Chicken nuggets,Vegetable eggrolls,Beef patties,Veggie hash browns,Plant-based chicken strips,Shrimp tempura,Cheese-filled onion rings,Fish fingers,Beef pot stickers,Mozzarella sticks,Vegetarian meatballs,Sweet potato fries,Black bean burgers,Salmon burgers,Gluten-free pizza rolls,Crab cakes
Steps before
Battering,Breading,Conveying,Meat Handling,Cutting
Steps after
Oil Cooling,Inspection,Seasoning,Packaging,Product Cooling
Input ingredients
meat,poultry,seafood,onion rings,meatballs,patties,french fries,hash browns,pizza rolls,pot stickers,eggrolls,coated foods,tempura products,meat alternative products
Output ingredients
uniformly fried foods,crispy foods,value-added prepared foods
Market info
Heat and Control is known for its expertise in manufacturing food processing and packaging equipment, providing innovative solutions and high-quality systems for industries like snacks, prepared foods, and pharmaceuticals, with a strong reputation for reliability and technical support.

Technical Specifications


Heating Method
Thermal fluid direct heat
Heat Exchanger Design
Tube-in-tube heat exchanger
Oil Heat Distribution
Evenly heats oil
Thermal Fluid Volume
Minimal,rapidly circulating
Temperature Adjustment
Quick
Cleaning Ease
Facilitated by generous spacing
Thermal Stress Prevention
Independent movement of heat exchanger tubes

Operating Characteristics


Working mechanism
Thermal fluid direct heated
Batch vs. continuous operation
Continuous
Automation level
PLC controlled
Cleaning method
CIP
Integrated steps
Oil heating,rapid temperature adjustment
CIP/SIP
CIP principles applied
Energy efficiency
Rapid thermal fluid circulation
Uniform heating
Even oil heating throughout the fryer
Thermal stress prevention
Independent heat exchanger tubes

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Heat sensitivity
Yes/No

Physical Characteristics


Compact footprint
Designed for minimal space utilization
Control panel type
PLC touch screen control
Discharge method
Continuous belt discharge
Basket Shape
Tube-in-tube heat exchanger design
Heating Medium
Thermal fluid
Heating Method
Direct heated