Volumetric filler for various food products

Achieve high precision and flexibility in your filling processes with a volumetric filler that optimizes product consistency, minimizes waste, and adapts to various liquid formulations, from pureed foods to industrial lubricants, enhancing efficiency across your production line.

Ensures Precise Volumetric Filling

The JBT Unifiller is a volumetric rotary filler designed specifically for precision filling across a wide array of liquid products, from pureed baby food to industrial lubricants and beverages like cold brew coffee and herbal teas. Unique features set it apart, such as its seal-free construction and the innovative self-draining fill station, which contribute to exceptional filling accuracy and operational efficiency. The Unifiller supports high filling temperatures and product flexibility, making it ideal for diverse industries including food, chemical, and industrial sectors.

Operating continuously and at high speed, this filler integrates seamlessly into automated production lines, enhancing throughput without compromising on precision. Its automated Clean-In-Place (CIP) capability requires no disassembly, drastically reducing downtime and maintaining high hygiene standards. This makes it particularly suitable for applications demanding strict cleanliness, like dairy alternatives and sauces. The Unifiller also offers significant energy efficiency through optimized control systems. Available with various customization options, it can be tailored to meet specific production demands, ensuring compliance with industry standards and customer satisfaction.

Benefits

  • Ensures precise product filling, minimizing waste and product give-away.
  • Streamlines cleaning processes with automated Clean-In-Place functionality, reducing downtime and labor costs.
  • Accommodates a broad range of product viscosities and container sizes, enhancing production flexibility.
  • Maintains high hygiene standards without complex assembly, supporting stringent industry cleanliness requirements.
  • Increases operational efficiency with seamless integration into continuous high-speed production lines.

General


Applications
Beverages,Soups,Sauces,Dairy alternatives,Coffee,Oils,Chemical,Dressings,Industrial,Seasonings,Baby food,Tea,Dairy,Juices
End products
Olive oil,Spice blends,Herbal tea blends,Orange juice,Almond milk,Cold brew coffee,Chemical solvents,Chicken soup,Salad dressings,Yogurt,Industrial lubricants,Pureed baby food,Tomato sauce,Soft drinks
Steps before
Grinding,Mixing,Injection,Preparation
Steps after
In-Container Sterilization,Packing,Labeling,Quality Inspection
Input ingredients
low viscous products,high viscous products,particles,cold fill products,hot fill products
Output ingredients
filled containers,filled jars,sealed containers
Market info
JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.

Technical Specifications


Fill accuracy
Unmatched,minimum product give-away
Automation
Automatic clean-in-place (CIP) system
Product flexibility
Cold or hot fill,low to high viscous products
Temperature range
High fill temperatures
Container flexibility
Fast product and container change-over
Cleaning method
CIP without disassembly
Operation
User-friendly and reliable

Operating Characteristics


Working mechanism
Volumetric filling
Integrated steps
Automated clean-in-place (CIP)
CIP principles
Self-draining fill station
Batch vs. inline flow
Continuous operation
Automation level
Automatic
Changeover time
Fast
Cleaning method
CIP without disassembly
Product flexibility
High product and container flexibility

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Viscosity range
Low to high viscous products
Product flexibility
Ability to handle products with particles
Container flexibility
Various sizes and shapes

Physical Characteristics


Footprint
Compact
Fill station design
Self-draining
Discharge method
Volumetric

Custom Options


CIP/SIP
Automatic Clean-In-Place
Control panel type
User-friendly operation
Product change-over
Fast,Automated
Flexibility
Product and container flexibility
Footprint
Compact design
Fill station concept
Self-draining