Efficient grain destoning and concentrating system
Optimize your grain processing with a solution that ensures precise separation of unwanted materials, improving product quality and efficiency in your production line.
Separates and Cleans Grain Efficiently
The Vitaris Combistoner MTCH from Bühler is a versatile solution designed for efficient separation and cleaning in grain milling and food processing industries. This equipment combines a destoner and concentrator to ensure thorough separation of mixed and heavy fractions, as well as impurities. Operating on a modular design, it uses recirculated air and a frequency converter to reduce energy consumption by up to 15%. With its quick-clamp system, the Vitaris ensures maximum uptime by allowing fast and tool-free sieve deck changes. Ideal for producing flour, rice flakes, and chocolate bars, it features an integrated dust separator and stainless steel construction for optimal sanitation and compliance with food safety standards. Suitable for continuous operations, the Vitaris Combistoner MTCH can be customized to fit specific cleaning modules, providing comprehensive support and integration into your production line.
Benefits
- Maximizes uptime with a quick-clamp system for fast sieve changes.
- Lowers energy costs by up to 15% using efficient air recirculation.
- Ensures food safety with stainless steel components and FDA-approved materials.
- Reduces waste through integrated dust separation capabilities.
- Customizable modular design for tailored cleaning solutions.
- Applications
- Snacks,Grain,Chocolate,Dairy,Pulses,Paddy,Spices,Aqua feed,Breakfast cereals,Cocoa,Animal feed,Pasta,Nuts,Rice,Dried fruits,Baked goods,Wheat,Oilseeds,Confectionery,Coffee,Vegetables
- End products
- Bread,Cheese,Potato chips,Cakes,Spice blends,Cocoa powder,Fish pellets,Almond meal,Dried carrot slices,Cornflakes,Candy,Pet food,Lentil flour,Macaroni,Dehusked rice,Ground coffee,Dried apple slices,Soybean oil,Rice flakes,Flour,Chocolate bars
- Steps before
- Sorting,Dehulling,Pre-cleaning
- Steps after
- Packing,Sifting,Weighing
- Input ingredients
- wheat,grain,mixed fractions,heavy fractions,impurities
- Output ingredients
- cleaned grain,separated impurities,concentrated heavy fractions
- Market info
- Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.
- Automation
- Modular design
- Energy Consumption Reduction
- Up to 15%
- Air Usage Reduction
- Up to 90% less air
- Sieve Exchange Time
- Less than 5 minutes
- Separation Performance
- High
- Food Safety
- Stainless steel sieves and FDA-approved plastics
- Operation Type
- Fresh-air or air-recycling
- Working Mechanism
- Combination of destoner and concentrator
- Automation level
- Quick-clamp system,modular setup
- CIP/SIP
- Quick clamp for easy maintenance
- Batch vs. continuous operation
- Continuous
- Changeover time
- Less than 5 minutes
- Energy efficiency
- Up to 15% less energy consumption
- Air Recycling
- Recirculated air operation
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact
- Sieve construction
- Stainless steel
- Feed/discharge method
- Integrated separator
- Modular design
- Yes
- Modular design
- Individual cleaning solutions
- Control system
- Quick-clamp system
- Integration possibilities
- Air-recycling aspirator and/or air-recycling aspiration channel
- Combination options
- Combicleaning system with separator