Pilot plant conical screw dryer

Optimize drying efficiency with this versatile pilot plant solution, ideal for simulating and refining processes to ensure precise moisture control and uniform mixing of powders and solids.

Dries, Mixes, and Tests Powder and Slurry Materials

The BS-pilotDRYⓇ Series from BOLZ Process Technology GmbH is a versatile pilot plant vacuum dryer designed to simulate drying and mixing processes at a pilot scale. It uniquely features a hybrid stirrer system, allowing both conical screw and central shaft drying in a single unit, making it ideal for R&D and scaling up production processes. Primarily used in pharmaceuticals, chemicals, and food industries, it facilitates the drying and mixing of APIs, specialty chemicals, and nutritional supplements. With flexible filling volumes ranging from 10% to 100%, it supports a variety of batch sizes. The unit operates efficiently under a broad pressure range from -1 to +6 bar and offers orbital and central shaft operating temperatures of 160°C and 240°C respectively, ensuring adaptability for diverse processing conditions.

Constructed from robust materials like AISI 316L and Hastelloy C22, it provides excellent corrosion resistance for handling aggressive substances. The system complies with stringent GMP and FDA requirements, providing ease of compliance with industry standards. Its CIP cleaning capability ensures hygiene and minimizes downtime, while a mobile skid design and “plug and use” installation make it operationally efficient. Customizable components, including diverse sensors and sampling valves, enhance monitoring precision and operational safety.

Benefits

  • Enhances process flexibility with hybrid stirring options for diverse product requirements.
  • Minimizes contamination risk and downtime with built-in CIP cleaning system.
  • Adapts to varying production needs with filling volume range from 10% to 100%.
  • Ensures compliance with multiple industry standards, including GMP and FDA.
  • Provides robust corrosion resistance, safeguarding against aggressive chemicals.

General


Applications
Chemicals,Fine chemicals,Surface coatings,Metal recycling,Food products,Pharmaceuticals
End products
Cosmetic powders,Nutritional supplement powders,Metal alloy powders,Surface coating materials,Specialty chemicals,Active pharmaceutical ingredients (apis),Fine pigment powders,Flavoring agents
Steps before
Grinding,Mixing,Purification
Steps after
Quality Monitoring,Scale-up Calculations,Packing
Input ingredients
pharmaceutical ingredients,chemical compounds,fine chemicals,food products,surface coating materials,metal recycling materials
Output ingredients
dried pharmaceutical ingredients,processed chemical compounds,dried fine chemicals,dried food products,coated surface materials,recyclable metal products
Market info
Heinkel (Bolz Summix) specializes in engineered-to-order industrial equipment, offering expertise in solid-liquid separation and mixing technologies, with a strong reputation for high-quality centrifuges, mixers, and dryers tailored to various industry needs.

Technical Specifications


Operating Temperature (Orbital system)
160°C
Operating Temperature (Central shaft)
240°C
Operating Pressure
-1 bar up to +6 bar
Filling Volume
10 to 100%
Pressure Design
10 bar ESP explosion shock proof
Materials
Stainless steel (AISI 304,AISI 316L,AISI 316,AISI 904L,Hastelloy C22)
Surface Finish
Product contact – fine polish / electro-polish
Externals – sanitary polish / glass blast bead

Operating Characteristics


Working Mechanism
Conical screw dryer,Central shaft dryer
Integrated Steps
Drying and mixing processes
CIP Principles
CIP-cleaning included
Batch vs. Inline Flow
Batch
Automation Level
Manual / PLC
Energy Efficiency
Optimized for various processes

Material Compatibility


Corrosive resistance (e.g. acids)
Stainless steel (AISI 304,316L,316,904L),Hastelloy C22


European PED Pressure Equipment Directive
AD-2000 calculation
ASME
ASME Code VIII

Physical Characteristics


Mobile and portable skid design
Yes
Tank shape
Conical
Filling volume
10 to 100%
Heatable product contact surfaces
Yes
Central shaft agitator option
Yes

Custom Options


Central shaft agitator option
Yes
Skid design
Mobile and Portable
Flexible filling volume
10 to 100%
Product contact surface
Heatable
Sampling valves
Containment available
Sensors
Temperature,Pressure monitoring