Pilot plant conical screw dryer
Optimize drying efficiency with this versatile pilot plant solution, ideal for simulating and refining processes to ensure precise moisture control and uniform mixing of powders and solids.

Dries, Mixes, and Tests Powder and Slurry Materials
The BS-pilotDRYⓇ Series from BOLZ Process Technology GmbH is a versatile pilot plant vacuum dryer designed to simulate drying and mixing processes at a pilot scale. It uniquely features a hybrid stirrer system, allowing both conical screw and central shaft drying in a single unit, making it ideal for R&D and scaling up production processes. Primarily used in pharmaceuticals, chemicals, and food industries, it facilitates the drying and mixing of APIs, specialty chemicals, and nutritional supplements. With flexible filling volumes ranging from 10% to 100%, it supports a variety of batch sizes. The unit operates efficiently under a broad pressure range from -1 to +6 bar and offers orbital and central shaft operating temperatures of 160°C and 240°C respectively, ensuring adaptability for diverse processing conditions.
Constructed from robust materials like AISI 316L and Hastelloy C22, it provides excellent corrosion resistance for handling aggressive substances. The system complies with stringent GMP and FDA requirements, providing ease of compliance with industry standards. Its CIP cleaning capability ensures hygiene and minimizes downtime, while a mobile skid design and “plug and use” installation make it operationally efficient. Customizable components, including diverse sensors and sampling valves, enhance monitoring precision and operational safety.
Benefits
- Enhances process flexibility with hybrid stirring options for diverse product requirements.
- Minimizes contamination risk and downtime with built-in CIP cleaning system.
- Adapts to varying production needs with filling volume range from 10% to 100%.
- Ensures compliance with multiple industry standards, including GMP and FDA.
- Provides robust corrosion resistance, safeguarding against aggressive chemicals.
- Applications
- Chemicals,Fine chemicals,Surface coatings,Metal recycling,Food products,Pharmaceuticals
- End products
- Cosmetic powders,Nutritional supplement powders,Metal alloy powders,Surface coating materials,Specialty chemicals,Active pharmaceutical ingredients (apis),Fine pigment powders,Flavoring agents
- Steps before
- Grinding,Mixing,Purification
- Steps after
- Quality Monitoring,Scale-up Calculations,Packing
- Input ingredients
- pharmaceutical ingredients,chemical compounds,fine chemicals,food products,surface coating materials,metal recycling materials
- Output ingredients
- dried pharmaceutical ingredients,processed chemical compounds,dried fine chemicals,dried food products,coated surface materials,recyclable metal products
- Market info
- Heinkel (Bolz Summix) specializes in engineered-to-order industrial equipment, offering expertise in solid-liquid separation and mixing technologies, with a strong reputation for high-quality centrifuges, mixers, and dryers tailored to various industry needs.
- Operating Temperature (Orbital system)
- 160°C
- Operating Temperature (Central shaft)
- 240°C
- Operating Pressure
- -1 bar up to +6 bar
- Filling Volume
- 10 to 100%
- Pressure Design
- 10 bar ESP explosion shock proof
- Materials
- Stainless steel (AISI 304,AISI 316L,AISI 316,AISI 904L,Hastelloy C22)
- Surface Finish
- Product contact – fine polish / electro-polish
- Externals – sanitary polish / glass blast bead
- Working Mechanism
- Conical screw dryer,Central shaft dryer
- Integrated Steps
- Drying and mixing processes
- CIP Principles
- CIP-cleaning included
- Batch vs. Inline Flow
- Batch
- Automation Level
- Manual / PLC
- Energy Efficiency
- Optimized for various processes
- Corrosive resistance (e.g. acids)
- Stainless steel (AISI 304,316L,316,904L),Hastelloy C22
- European PED Pressure Equipment Directive
- AD-2000 calculation
- ASME
- ASME Code VIII
- Mobile and portable skid design
- Yes
- Tank shape
- Conical
- Filling volume
- 10 to 100%
- Heatable product contact surfaces
- Yes
- Central shaft agitator option
- Yes
- Central shaft agitator option
- Yes
- Skid design
- Mobile and Portable
- Flexible filling volume
- 10 to 100%
- Product contact surface
- Heatable
- Sampling valves
- Containment available
- Sensors
- Temperature,Pressure monitoring