Aseptic filler for juices and beverages
Ensure sterile packaging with precision. This aseptic filler offers high-speed, contamination-free filling for juices and beverages, enhancing shelf life and maintaining product integrity. It’s your solution for seamless integration into fluid processing lines.
Fills and Sterilizes Juices and Liquid Products
The AF200 CLASSIC Aseptic Filler by JBT FoodTech is designed to enhance your production line with its efficient sterilization and filling capabilities for liquid and particulate products. This machine excels at ensuring aseptic conditions during high-speed operations, thanks to its innovative “steam only” sterilization process and automatic clean-in-place system, which eliminate the need for chemicals and sterile gases.
Ideal for applications ranging from juices and fruit concentrates to tomato paste and yogurt drinks, this filler supports a variety of industries including juice production, fruit processing, and food manufacturing. It processes pre-sterilized bags between 10 to 220 liters, achieving an impressive throughput of 30-60 bags per hour.
The AF200 CLASSIC’s versatility is demonstrated with its ability to handle diverse packaging standards through single or twin head configurations, all controlled by a sophisticated PLC system. Constructed for durability and reliability, this aseptic filler integrates seamlessly into continuous production lines, reducing labor costs and maximizing output while ensuring the highest standards of sanitation and product integrity.
Benefits
- Reduces labor costs with reduced manual intervention due to automated filling and sterilization processes.
- Ensures product safety and quality with chemical-free "steam only" sterilization method.
- Increases operational flexibility by accommodating a wide range of bag sizes and filling options.
- Enhances efficiency and precision with high throughput of 30-60 bags per hour.
- Maintains aseptic integrity even during operational adjustments, minimizing contamination risk.
- Applications
- Beverages,Citrus products,Fluid concentrates,Fruit products,Particulate products,Liquid products,Ready-to-drink (rtd) beverages,Tomato products,Juices,Vegetable products
- End products
- Protein shakes,Sports drinks,Vegetable smoothies,Yogurt drinks,Tomato paste,Diced tomatoes in sauce,Orange juice,Pureed soups,Salsa,Fruit smoothies,Apple juice,Pureed baby food,Coconut water,Vegetable concentrates,Fruit concentrates,Plant-based milk,Ketchup,Lemon juice,Iced tea
- Steps before
- Purification,Concentration,Juice Extraction
- Steps after
- Sterilization,Packing,Labeling
- Input ingredients
- fluids,concentrates,particulate products,low pH products (pH <4.5)
- Output ingredients
- pre-sterilized bags,filled bags,aseptic products
- Market info
- JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.
- Filling Speed
- 30-60 bags/hour
- Pre-sterilized Bag Size
- 10-220 liters (5-60 gallons)
- Automation
- PLC-controlled
- PH Level
- <4.5
- Single Head
- Available
- Twin Head
- Available
- Aseptic Filling Chamber
- Maintains asepticity upon opening
- Cleaning Method
- Automatic clean-in-place
- Filling Method
- Steam sterilization
- Automation level
- PLC-controlled
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP without chemicals
- Cleaning method
- Automatic clean-in-place system
- Filling speed
- 30-60 bags/hour
- Aseptic filling chamber
- Openable without losing asepticity
- Production speed
- High due to new head design
- Versatility
- Various packaging standards
- Cleanability
- CIP / SIP
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Footprint
- Compact
- Bag compatible sizes
- 10-220 liters (5-60 gallons)
- Head system type
- Single head and twin head versions
- Material type
- Stainless Steel (assumed based on aseptic applications)
- Discharge method
- Conveyor-based
- Control panel type
- PLC-controlled
- Integration possibilities
- Self-diagnostic operational mode