High-containment capsule dosing and filling system
Achieve precise dosing and optimal containment for pharmaceutical productions requiring high safety standards and operational efficiency, ensuring protection for both operators and sensitive substances.
Fills and Weighs Capsules Under Containment
The Modu-C CS Containment from Harro Höfliger is a versatile capsule filling machine designed for pharmaceutical and medical device industries, capable of processing formulations up to OEB 5 classification. This system excels in containment and operator safety, featuring an integrated 100% gross weighing mechanism for precise dosing. The patented trolley system allows swift changeovers among powders, pellets, tablets, mini tablets, and liquids, enhancing workflow efficiency. Common applications include producing hard gelatin, plant-based, and softgel capsules, with an output of up to 43,500 capsules per hour. The equipment ensures compliance with GMP standards and features a wetting-in-place cleaning system for minimal downtime and contamination-free operations.
Benefits
- Ensures optimal worker safety and product integrity with advanced containment features.
- Enhances production flexibility through a quick-change trolley system for diverse formulations.
- Increases accuracy with integrated 100% gross weight control for consistent dosing.
- Minimizes production downtime with efficient wetting-in-place cleaning protocols.
- Maximizes operational throughput, producing up to 43,500 capsules per hour while maintaining precision.
- Applications
- Mini tablets,Liquid formulations,Inhalation products,Diagnostic products,Pellets,Pharmaceutical powder,Tablets,Capsules
- End products
- Viscous liquid capsules,Softgel capsules,Lung inhalation powders,Micro pellets,Sustained-release capsules,Multi-layer tablets,Plant-based capsules,Nasal inhalants,Diagnostic test strips,Suspension-filled capsules,Sugar-coated tablets,Effervescent tablets,Diagnostic reagents,Hard gelatin capsules
- Steps before
- Product Preparation,Empty Capsule Feeding,Customized Product Feeding,Metal Detection
- Steps after
- Capsule Weighing and Sorting,Quality Control,Packing
- Input ingredients
- powders,pellets,tablets,mini tablets,liquids,highly active substances,empty capsules
- Output ingredients
- capsules with single dose,capsules with fixed dose combinations
- Market info
- Harro Hoefliger is known for its expertise in manufacturing custom, engineered-to-order packaging and production equipment, particularly for the pharmaceutical, healthcare, consumer goods, and chemical industries, with a reputation for precision, innovation, and quality engineering solutions.
- Output
- 43,500 capsules/h
- Formats
- 000 to 5
- Filling units
- Tamping station,drum filler,pellets,dosator,tablet,mini tablet,liquid
- Capsule filler type
- Automatic / Semi-auto / Dosator / Vacuum
- 100% Weight control
- Gross weight control
- Cleaning method
- Wetting-in-place
- Containment level
- Up to OEB 5
- Automation level
- PLC
- Cleaning method
- WIP (wetting-in-place)
- Changeover time
- Fast,due to trolley system
- Weighing method
- 100% Gross weighing under containment
- Environmental control
- Humidity and temperature control in containment
- Flexibility
- Modular and short downtimes
- Accessibility
- 360° due to separate control cabinet
- Processing capability
- 43,500 capsules/h
- Density/particle size
- Specific to capsule components
- Moisture sensitivity
- Handled through humidity control
- Oxygen sensitivity
- Handled through containment
- Abrasive materials
- Capability to process powders,pellets
- Compact footprint
- Integrated design with separate control cabinet for 360° accessibility
- Discharge method
- Integrated capsule deduster
- Control panel type
- Separate control cabinet
- Machine footprint
- Compact design
- Modularity
- Trolley system for fast dosing system changeovers
- Control panel type
- Separate control cabinet
- Trolley system
- Quick changeover capability
- Modularity
- Configurable up to OEB 5
- Cleaning system
- Wetting-in-place (WIP)
- Humidity and temperature control
- In containment environment
- Weighing under containment
- Integrated 100% gross weight control
- Accessibility
- 360° accessibility
- Product feeding
- Customizable feeding solutions