Easyclean design disperser for batch processing
Achieve precise homogenization and emulsification with a versatile disperser designed for demanding applications, ensuring seamless integration into your existing batch processing line while meeting stringent cleanliness standards without disassembly.
Homogenizes and Emulsifies Liquid Formulations
The PT-C 120 from Kinematica AG is a high-pressure homogenizer designed for challenging liquid applications in pharmaceutical, chemical, food, and cosmetics industries. It features an innovative EasyClean design, utilizing exchangeable stator rods for thorough, disassembly-free cleaning, compliant with CIP/SIP standards. This equipment excels in homogenizing and emulsifying processes, ensuring uniform micro-sized particle distribution critical for sterile injectable drugs, emulsified compounds, and cosmetic formulations.
Capable of handling volumes up to 400 liters, the PT-C 120 operates under pressures up to 10 bar, facilitated by a choice of single or double mechanical seals. For enhanced chemical resistance, all product-contacting parts are crafted from 316L stainless steel, with optional Hastelloy available for abrasive and corrosive environments.
Integration into existing lines is seamless, with manual or electric lift options for flexible positioning. The machine’s robust motor and 3000 rpm max speed ensure high throughput and reliability. Additionally, its explosion-proof versions meet ATEX and NEMA standards, enhancing safety in volatile settings. Optional special surface finishes and customizable rotor/stator configurations support varied application requirements, backed by comprehensive engineering support for tailored solutions.
Benefits
- Ensures product consistency with reliable homogenization and emulsifying capabilities.
- Minimizes cleaning time and contamination risks with CIP-compliant design.
- Enhances operational safety with explosion-proof certification for volatile environments.
- Accommodates diverse processing needs with customizable materials and configurations.
- Supports sterile production with robust seal systems for pressure and vacuum applications.
- Applications
- Chemicals,Food,Corrosive chemicals,Liquid formulations,Cosmetics,Abrasive materials,Biopharmaceuticals,Pharmaceuticals
- End products
- Sterile injectable drugs,Cosmetic creams and lotions,Acid-resistant coatings,Food emulsions,Slurries with fine particles,Emulsified chemical compounds,Liquid drug formulations,Biocompatible proteins
- Steps before
- Grinding,Mixing,Emulsification
- Steps after
- Sterilization,Packing,Coating
- Input ingredients
- liquids,solids,abrasive materials,corrosive chemicals,solids or liquids introduced into the homogenization zone
- Output ingredients
- homogenized mixtures,processed pharmaceutical products,processed food products
- Market info
- Tip speed
- 25 m/s
- Volume capacity
- 50–10,000 L
- Motor power
- Up to 5.5 kW
- Speed range
- Up to 3000 rpm
- Pressure capacity
- Up to 10 bar
- Stator dimension
- 120 mm / 800 mm
- Material
- 316L Stainless Steel
- Explosion-proof standard
- ATEX / NEMA
- Working Mechanism
- Rotor/Stator with injectors
- Batch vs. Inline Flow
- Batch
- CIP Principles
- CIP compliance
- Automation Level
- Manual lift / Electric lift
- Pressure Capability
- Up to 10 bar
- Vacuum Compatibility
- Yes
- Cleaning Method
- EasyClean design
- Explosion Proof
- ATEX / NEMA available
- Sterilization
- Sterile double mechanical seal systems
- Stand Type
- Stationary or Moveable
- Abrasion resistance
- Yes
- Biological compatibility
- Yes
- Corrosive resistance (e.g. acids)
- Hastelloy
- Cleanability
- CIP/SIP
- Density/particle size
- Customizable
- Pressure application
- Yes,up to 10 bar
- Vacuum application
- Yes
- Tank size
- 50 to 10,000 liters
- Shaft length
- Customizable
- Tip speed
- 25 m/s (max.)
- Dimensions (ø/length)
- 120/800 mm (Standard)
- Shaft length
- Customizable
- Explosion-proof options
- ATEX and NEMA compliant
- Stand type
- Stationary or moveable with manual or electric lift