In-line production of fine emulsions

Achieve homogenous emulsions with precise control, reducing the risk of lump formation and fat separation during product formulation and scaling.

Mixes and Emulsifies Small-Scale Batches

The MPV231-EF Emulsifier from OMVE is a high shear batch mixing solution tailored for R&D centers and application labs. This compact emulsifier ensures precise mixing and dosing of powders and liquids, achieving consistent, stable emulsions across various products like almond milk, Greek yogurt, and craft beer. Its HMI-controlled system allows seamless integration and automation, facilitating efficient heating, cooling, and ingredient management. Built from stainless steel, it incorporates a Cleaning-in-Place (CIP) program for minimal maintenance downtime. Ideal for small-scale operations, the MPV231-EF optimizes energy use, supports diverse material compatibility, and adheres to stringent industry certifications. Customization options ensure the emulsifier aligns perfectly with your production needs.

Benefits

  • Reduces production time with efficient high shear mixing technology.
  • Ensures product consistency and quality with precise ingredient dosing.
  • Minimizes maintenance effort through integrated CIP system.
  • Enhances operational flexibility for various applications with compact design.
  • Supports sustainable practices by optimizing energy use and reducing waste.

General


Applications
Soups,Alcoholic drinks,Sauces,Nutraceuticals,Fats,Still drinks,Oils,Plant-based,Carbonated drinks,Ice creams,Dairy
End products
Carbonated lemonade,Craft beer,Caesar dressing,Tomato soup,Almond milk,Iced tea,Greek yogurt,Olive oil emulsions,Vanilla ice cream,Protein powder supplements,Margarine
Steps before
Ingredient Measuring,Powder Collection,Liquid Collection,Pre-Mixing
Steps after
Homogenizing,Filling,Packaging,Labeling
Input ingredients
powders,liquids,ingredients
Output ingredients
stable emulsions,fine emulsions
Market info
OMVE is known for manufacturing pilot and small-scale processing equipment for the food and beverage industry, specializing in pasteurization, carbonation, fermentation, and homogenization systems, with a strong reputation for innovation and quality in engineered-to-order solutions.

Technical Specifications


Capacity
20 L batches
Batch size
20 L
Automation
High level of automation
Mixing type
High shear
Dosing control
Automatic,precise
Cleaning method
CIP-program built-in
Material
Stainless-steel
Heating/Cooling control
HMI controlled

Operating Characteristics


Working Mechanism
High shear batch mixer
Dosing Control
Automatic,precise dosing under vacuum
Batch Size
20L
Automation Level
High level of automation with HMI control
CIP/SIP
Cleaning-in-Place (CIP) program built-in
Integration Capability
Easy integration into the production line
Mixing Configuration
Highly flexible configuration
Emulsification Process
Creates stable emulsions with fine droplet size
Process Reproducibility
Guaranteed trial reproducibility

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Batch size
20 L
Compact footprint
Small-scale
Control panel type
HMI controlled
Discharge method
Not specified
Material
Stainless steel

Custom Options


Batch size
20L
Control panel type
HMI controlled
Integration possibilities
Production line integration
Cleaning method
Cleaning-in-Place / CIP
Automation level
High level of automation
Dosing method
Automatic,precise dosing under vacuum