Tablet coating system

Achieve precise and uniform coating on pharmaceutical tablets with this scalable system, designed for optimal performance in high-speed, continuous operations, ensuring product integrity and compliance with stringent quality standards.

Coats Tablets with Precision

The SigmaCoat™ Tablet Coating System from SSPM is designed to tackle the intricate demands of tablet coating in pharmaceutical manufacturing. This system stands out with its perforated coating pan and anti-bearding spray nozzles, ensuring even coating application and preventing clogs. Suitable for film, enteric, and sugar coatings, it supports a wide range of end-products, including ibuprofen and multivitamin tablets. Its automation features, such as a user-friendly control system and optional 21 CFR Part 11 compliance, facilitate seamless operation. The system operates in batch, high-speed, or continuous modes and integrates an efficient air handling unit with PRE/MICRO and HEPA filters, enhancing energy efficiency. Constructed with flame-proof materials and available in various pan sizes, the SigmaCoat™ meets CGMP standards and supports easy cleaning with a wash-in-place system, ensuring compliance and maintaining high production quality.

Benefits

  • Ensures consistent tablet quality with precise coating application.
  • Minimizes production interruptions through clog-resistant spray nozzles.
  • Enhances compliance with GMP and 21 CFR Part 11 standards.
  • Promotes safety with flame-proof construction and advanced air filtration.
  • Streamlines cleaning processes with an efficient wash-in-place system.

General


Applications
Coating materials,Pharmaceutical tablets
End products
Ibuprofen tablets,Antihistamine tablets,Antidepressant tablets,Enteric-coated tablets,Antacid tablets,Sugar-coated tablets,Film-coated antibiotics,Multivitamin tablets,Aspirin tablets,Paracetamol tablets
Steps before
Granulation,Sizing,Milling,Material Handling,Sifting
Steps after
Tablet Pressing,Packaging,Quality Control,Sterilization
Input ingredients
film coating solutions,enteric coating solutions,sugar coating solutions
Output ingredients
coated tablets,film-coated tablets,enteric-coated tablets,sugar-coated tablets
Market info

Technical Specifications


Pan Diameter
305 mm to 1830 mm
Pan Mouth Opening
175 mm to 600 mm
Brim Volume
1.4 L to 150 L
Optimum Batch Capacity
15 kg to 150 kg
Pan Motor
0.5 HP to 15 HP
Process Air Volume (Inlet)
825 CFM to 7000 CFM
Process Air Volume (Outlet)
900 CFM to 8000 CFM
Coating Types
Film,Enteric,Sugar
Automation
User-friendly control system
Compliance
21 CFR PART 11
Spray Nozzle Type
Anti-bearding
Pan Type
Perforated
Temperature Measurement
Infrared sensor
Cleaning Method
Wash-in-place system

Operating Characteristics


Automation level
PLC / Touchscreen Control
Batch vs. continuous operation
Batch
CIP/SIP
Wash-in-place system
Cleaning method
WIP / Manual
Process air control
Automatic adjustment

Material Compatibility


Abrasion resistance
High
Biological compatibility
Pharmaceutical grade
Cleanability
CIP/SIP capable
Corrosive resistance (e.g. acids)
Stainless steel construction
Density/particle size
0.5–1.5 g/cm³ / 50–1000 µm

Product type Characteristics


Coating applications
Film,enteric,sugar coating
Containment coating solution
R,D Coaters

Physical Characteristics


Control panel type
User-friendly touch control system
Machine size (Pan Diameter)
305–1830 mm
Pan Mouth Opening
175–600 mm
Discharge method
Auto-discharge facility

Custom Options


Control panel type
User-friendly control system
Pan size
Interchangeable pan facility
Spray nozzle alignment
3-level adjustment
Compliance
21 CFR PART 11 Compliance
Cleaning system
Wash-in-place system