High capacity volumetric filler for pumpable products
When you need high-speed, precise filling for diverse liquid and slurry products, this solution ensures minimal product waste and seamless integration into your production line, enhancing efficiency with its rapid product changeover and exceptional clean-in-place design.
Fills and Sterilizes Liquid and Slurry Products
The High Capacity Unifiller XL-U1281, offered by JBT, is a technologically advanced volumetric filler designed to meet the rigorous demands of high-speed production environments. What sets this machine apart is its innovative self-draining fill station and absence of traditional seals, ensuring unmatched filling accuracy and flexibility. Ideal for industries such as dairy, juices, pet food, and chemical processing, this filler handles a diverse range of products from low to high viscosity, including those with particles. Capable of processing up to 1500 containers per minute, the XL-U1281 integrates seamlessly into continuous operations, offering reliable high-speed performance. Its automatic Clean-In-Place (CIP) capability allows for efficient, contamination-free cleaning without disassembling fill stations, maximizing uptime. Constructed with a large XL-1200 frame, the filler supports fast product changeovers and ensures consistent headspace, crucial for in-container sterilization. The machine’s hygienic design and efficient operation make it a valuable asset for production lines requiring precision and versatility.
Benefits
- Achieves high filling precision, minimizing product waste and ensuring cost efficiency.
- Fast Clean-In-Place process reduces downtime and labor costs.
- Supports a wide range of product viscosities, enhancing production flexibility.
- Consistent headspace control simplifies in-container sterilization processes.
- Seamlessly integrates into high-speed production lines, boosting productivity.
- Applications
- Beverages,Soups,Sauces,Seafood,Ready meals,Tomato processing,Pet food,Meat,Dairy alternatives,Oils,Chemical,Dressings,Poultry,Industrial,Seasonings,Juices,Dairy
- End products
- Olive oil,Italian seasoning,Chicken broth,Barbecue sauce,Orange juice,Almond milk,Chicken breast,Ground beef,Canned tuna,Microwaveable pasta meals,Chemical solvents,Vinaigrette dressing,Industrial adhesive,Yogurt,Carbonated soft drinks,Tomato paste,Dog food,Tomato sauce
- Steps before
- Grinding,Mixing,Injection,Brine Preparation,Fresh Produce Technologies
- Steps after
- Sterilization,Packing,In-Container Sterilization,Can Seaming,Clipping,Packaging
- Input ingredients
- low viscous products,high viscous products,pumpable products,products with particles,cold fill products,hot fill products
- Output ingredients
- filled containers,poultry products,meat products,seafood products,dairy products,juices,oils,soups,sauces,seasonings,dressings,ready meals,pet food
- Market info
- JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.
- Line Speed
- 800 – 1500 containers per minute
- Frame Type
- XL-1200 frame
- Filling Method
- Volumetric filler
- Fill Accuracy
- Unmatched fill accuracy
- Cleaning Method
- Automatic Clean-In-Place (CIP) without disassembly
- Valve Count
- 81 valves
- Seamer Compatibility
- Synchronize with 1259,12-head seamer
- Automation level
- PLC-controlled
- Batch vs. continuous operation
- Inline Continuous
- CIP/SIP
- Automated CIP without disassembly
- Cleaning method
- Automated Clean-In-Place
- Changeover time
- Fast changeover
- Product flexibility
- Handles low to high viscous products
- Speed
- 800 – 1500 containers per minute
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container Size
- Various sizes
- Product Flexibility
- Cold or hot fill
- Frame size
- XL-1200
- Machine footprint
- Large
- Discharge method
- Self-draining fill station
- Compact footprint
- Yes - Enhanced hygienic design
- Control panel type
- User-friendly
- Frame size
- XL-1200
- Valve synchronization
- 81 valves to synchronize with 1259,12-head seamer
- Clean-in-Place capability
- Automated CIP without disassembly
- Product and container flexibility
- Handles low to high viscous products,cold or hot fill
- Automation level
- Automated operation with CIP