Direct steam injection system for heat treatment
Achieve precise thermal processing and enhance product quality for complex formulations with this advanced system, ideal for tackling challenges in heat-sensitive applications.
Processes Heat-Sensitive Liquid Formulations
The HT220DSI Direct Steam Injection UHT System from OMVE is a versatile solution designed to optimize the processing of both low and high acid liquid formulations. This system employs direct and indirect heat treatment methods, efficiently utilizing steam for rapid heating and subsequent flash cooling. Ideal for applications ranging from plant-based beverages to high-viscosity baby foods, the HT220DSI accommodates diverse industries such as food, beverage, dairy, and nutraceuticals.
Engineered for flexibility, the system’s integration with upstream and downstream homogenizers provides additional control over product texture and consistency. Its automation capabilities ensure precise reproducibility of formulations, while the CIP and SIP ready design maintains high sanitary standards for efficient cleaning and maintenance. With optional multistage cooling and deaeration processes, the HT220DSI can handle complex recipes with ease.
Offering complete process visibility through advanced control interfaces, this system is suitable for R&D environments and scale-up operations, making it a preferred choice for food scientists and manufacturers aiming to ensure product quality and safety.
Benefits
- Enhances product quality with precise time-temperature control for heat-sensitive formulations.
- Increases operational efficiency through single-operator management and high automation options.
- Minimizes contamination risk with integrated CIP/SIP technologies ensuring hygiene.
- Facilitates seamless recipe development with adaptable heating and cooling configurations.
- Supports versatile production needs, from R&D to full-scale operations, in food and beverage industries.
- Applications
- Smoothies,Plant-based beverages,Alcoholic drinks,Soups,Sauces,Nutraceuticals,Fats,Still drinks,Oils,Ice creams,Carbonated drinks,High viscous formulations,Baby food,Dairy products
- End products
- Beef stew,Tomato bisque,Barbecue sauce,Protein shakes,Infant formula,Greek yogurt,Protein-enhanced beverages,Canola oil,Craft beer,Spinach smoothie,Oat milk,Almond milk,Orange juice,Cream cheese,Energy drinks,Cola,Fruit concentrates,Mango smoothie,Olive oil,Alfredo sauce,Low-fat ice cream,Soy milk,Condensed milk,Kombucha,Lemonade,Herbal supplements,Vitamin-enriched beverages,Mashed vegetable puree,Sorbet
- Steps before
- Homogenization,Deaeration,Blending,Mixing
- Steps after
- CIP (Cleaning in Place),SIP (Sterilization in Place),Aseptic execution,Cooling,Flash cooling
- Input ingredients
- low acid products,high acid products,heat-sensitive ingredients,complex formulations,organic beverages,dairy beverages,plant-based beverages,nutraceuticals,smoothies,baby food,high viscous formulations
- Output ingredients
- pasteurized products,UHT treated products,safe and uniform formulations,dairy and plant-based beverages,nutraceuticals,smoothies,baby food
- Market info
- OMVE is known for manufacturing pilot and small-scale processing equipment for the food and beverage industry, specializing in pasteurization, carbonation, fermentation, and homogenization systems, with a strong reputation for innovation and quality in engineered-to-order solutions.
- Automation Level
- Low or High
- Operating Mode
- Batch or Inline
- Heat Treatment
- Direct and Indirect
- SIP Capability
- Yes
- CIP Capability
- Yes
- Temperature Processing
- Customizable
- Integration
- Homogenizer,Deaerator
- Application
- Low,High Acid Products
- Control
- Single Operator Control
- Flexibility
- High Flexibility
- Additional Accessories
- Extensive Level
- Working mechanism
- Direct Steam Injection
- Integrated steps
- Heating and cooling
- CIP/SIP
- Built-in CIP and SIP technologies
- Automation level
- Low or high automation
- Batch vs. continuous operation
- Inline
- User friendliness
- Easy access for maintenance
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Discharge method
- Inline Continuous
- Control panel type
- User Friendly
- Control panel type
- User Friendly
- Automation level
- Low or High Automation
- Integration possibilities
- Inline Homogenization and Deaeration
- Cooling and Heating Options
- Variety Available
- Language Support
- Multiple Languages Available