Pellet and bead extrusion and spheronization system 100 kg/hour

Optimize your production with a versatile system that seamlessly handles extrusion and spheronization processes, ensuring rapid product changeovers and efficient throughput.

Extrudes and Spheronizes 100 kg per Hour

The Caleva Extrusion and Spheronization System 100 kg/h is engineered for efficiency and flexibility in pellet and bead production. Utilizing Caleva’s pioneering approach to spheronization, this system supports pharmaceutical tablets, catalyst beads, petrochemical pellets, and ceramic products. It features rapid dismantling for easy cleaning, facilitating swift changeovers between product batches, essential for contract manufacturers and single-product lines. With a throughput capacity of 100 kg per hour, this system integrates seamlessly into your existing line, reducing idle time with its compact design and lockable wheels. Its robust construction in stainless steel ensures durability for harsh industrial environments. Designed to meet industry standards, it’s ideal for R&D, production, and processing departments, supporting batch, high-speed, and continuous operations.

Benefits

  • Maximizes operational efficiency with rapid product changeovers and easy cleaning.
  • Minimizes downtime with a compact design and mobile system for flexible placement.
  • Enhances production flexibility across multiple industries with customizable configurations.
  • Supports scalability with a high throughput of 100 kg per hour.
  • Meets industry standards for pharmaceutical, catalyst, petrochemical, and ceramics applications.

General


Applications
Petrochemicals,Ceramics,Catalysts,Pharmaceuticals
End products
Pelletized pharmaceutical tablets,Catalyst beads for chemical reactions,Ceramic beads for industrial use,Petrochemical processing pellets
Steps before
Formulation Development,Mixing,Batch Preparation
Steps after
Spheronization,Coating,Drying,Packing
Input ingredients
raw materials,formulation ingredients
Output ingredients
pellets,extruded beads,spheronized particles,final product
Market info
Caleva Process Solutions is known for manufacturing and supplying specialized equipment for pellet and extrudate production in the pharmaceutical, nutraceutical, chemical, and food industries, emphasizing innovative process solutions and customer-focused engineering.

Technical Specifications


Capacity
100 kg/hour
Cleaning method
Easy to clean
Changeover time
Fast turnaround
Rapid dismantling
Yes
Automation
Manual
Footprint
Small

Operating Characteristics


Batch vs. continuous operation
Batch operation
Cleaning method
Rapid dismantling and manual clean
Changeover time
Fast changeover between products
Automation level
Manual / PLC

Material Compatibility


Cleanability
Easy to clean
Density/particle size
Varies (e.g.,50–1000 µm)


ISO certification
ISO 9001

Physical Characteristics


Compact footprint
Small "footprint",easy to store and move
Discharge method
Easy dismantle and reassembly
Control panel type
Integrated for easy operation

Custom Options


Control panel type
PLC / HMI
Discharge method
Continuous / Batch
Compact footprint
Small / Movable on wheels
Cleaning method
Easy dismantling / Manual
Integration possibilities
Multi-product usage