Pellet and bead extrusion and spheronization system 100 kg/hour
Optimize your production with a versatile system that seamlessly handles extrusion and spheronization processes, ensuring rapid product changeovers and efficient throughput.

Extrudes and Spheronizes 100 kg per Hour
The Caleva Extrusion and Spheronization System 100 kg/h is engineered for efficiency and flexibility in pellet and bead production. Utilizing Caleva’s pioneering approach to spheronization, this system supports pharmaceutical tablets, catalyst beads, petrochemical pellets, and ceramic products. It features rapid dismantling for easy cleaning, facilitating swift changeovers between product batches, essential for contract manufacturers and single-product lines. With a throughput capacity of 100 kg per hour, this system integrates seamlessly into your existing line, reducing idle time with its compact design and lockable wheels. Its robust construction in stainless steel ensures durability for harsh industrial environments. Designed to meet industry standards, it’s ideal for R&D, production, and processing departments, supporting batch, high-speed, and continuous operations.
Benefits
- Maximizes operational efficiency with rapid product changeovers and easy cleaning.
- Minimizes downtime with a compact design and mobile system for flexible placement.
- Enhances production flexibility across multiple industries with customizable configurations.
- Supports scalability with a high throughput of 100 kg per hour.
- Meets industry standards for pharmaceutical, catalyst, petrochemical, and ceramics applications.
- Applications
- Petrochemicals,Ceramics,Catalysts,Pharmaceuticals
- End products
- Pelletized pharmaceutical tablets,Catalyst beads for chemical reactions,Ceramic beads for industrial use,Petrochemical processing pellets
- Steps before
- Formulation Development,Mixing,Batch Preparation
- Steps after
- Spheronization,Coating,Drying,Packing
- Input ingredients
- raw materials,formulation ingredients
- Output ingredients
- pellets,extruded beads,spheronized particles,final product
- Market info
- Caleva Process Solutions is known for manufacturing and supplying specialized equipment for pellet and extrudate production in the pharmaceutical, nutraceutical, chemical, and food industries, emphasizing innovative process solutions and customer-focused engineering.
- Capacity
- 100 kg/hour
- Cleaning method
- Easy to clean
- Changeover time
- Fast turnaround
- Rapid dismantling
- Yes
- Automation
- Manual
- Footprint
- Small
- Batch vs. continuous operation
- Batch operation
- Cleaning method
- Rapid dismantling and manual clean
- Changeover time
- Fast changeover between products
- Automation level
- Manual / PLC
- Cleanability
- Easy to clean
- Density/particle size
- Varies (e.g.,50–1000 µm)
- ISO certification
- ISO 9001
- Compact footprint
- Small "footprint",easy to store and move
- Discharge method
- Easy dismantle and reassembly
- Control panel type
- Integrated for easy operation
- Control panel type
- PLC / HMI
- Discharge method
- Continuous / Batch
- Compact footprint
- Small / Movable on wheels
- Cleaning method
- Easy dismantling / Manual
- Integration possibilities
- Multi-product usage