Compact roll baking system for high capacity
In tight bakery spaces, achieving high volume production without sacrificing product diversity or quality is challenging. This compact roll baking system handles dough dividing, moulding, and proofing efficiently, ensuring consistency across various baked goods.
Divides, Moulds, and Proofs Bakery Dough
The MINIROLL from WP Bakery Technologies is a compact roll baking system integrating a MULTIMATIC drum round moulder. It’s designed specifically for bakeries and artisan bread producers to optimize space while ensuring high-capacity production of diverse bakery items like kaiser rolls and hot dog buns.
Featuring a flexible dough divider with an extended weight range, this system efficiently divides, moulds, and proofs dough into various shapes, from smooth round rolls to long-rolled breads. Operating continuously and fully automatically, MINIROLL processes up to 7,500 pieces per hour, making it ideal for high-demand environments.
Equipped with a Siemens S7 fully automatic control system, MINIROLL offers simple and reliable operation with features like automatic weight adjustment and manual pressure controls. Its space-saving design includes an integrated bypass belt for direct reconditioning without a proofing cabinet, ensuring seamless integration into existing production lines.
Constructed with stainless steel, the system provides excellent hygienic safety, incorporating an intense degermination station and removable dough-handling parts for easy maintenance. The MINIROLL’s modular options, such as interchangeable drums and pressure boards, further enhance its versatility and customization to meet specific production requirements.
Benefits
- Optimizes production space with a compact design, allowing for high-capacity baking in constrained areas.
- Enhances product variety, accommodating a wide range of bakery items from artisan rolls to hamburger buns.
- Reduces labor requirements with fully automatic operation and Siemens S7 control system, ensuring consistent quality.
- Maintains superior hygiene with degermination stations and easy-to-clean removable components.
- Increases operational efficiency with a bypass belt for reduced proofing time and seamless product reconditioning.
- Applications
- Buns,Snacks,Bread,Bakery,Rolls,Artisan bakery products
- End products
- Kaiser rolls,Long-rolled breads,Hot dog buns,Stamped rolls,Double rolls,Smooth round rolls,Artisan rolls,Roundmoulded rolls,Cylindrical rolls,Hamburger buns
- Steps before
- Dough preparation,Weighing ingredients,Mixing,Pre-proofing
- Steps after
- Proofing,Baking,Cooling,Packaging
- Input ingredients
- dough
- Output ingredients
- long-rolled breads,smooth round rolls,hamburger buns,cylindrical rolls,double rolls,kaiser rolls,roundmoulded rolls,artisan rolls,stamped rolls,hot dog buns
- Market info
- Werner & Pfleiderer Lebensmitteltechnik is known for manufacturing high-quality industrial equipment for the food processing industry, specializing in mixing and extrusion systems. They have a strong reputation for engineering expertise and innovative solutions tailored to customer needs.
- Hourly Capacity
- 7,500 pieces/hour
- Weight Range
- 35 to 90 g (35 to 150 g optional)
- Weight Range Double Rolls
- 2 x 55 g to 2 x 90 g
- Automation
- Fully automatic control system SIEMENS S 7
- Pre-proofing Time
- 6 min
- Working Width
- 600 mm or 800 mm
- Connected Load Rating
- 4.5 kW / 3 x 400 V
- Dimensions (L x W x H)
- 3,000 x 1,110 x 2,150 mm (600 mm width),3,000 x 1,310 x 2,150 mm (800 mm width)
- Required Ceiling Height
- 2,250 mm
- Proofing Board Dimensions
- 400 x 600 mm / 580 x 780 mm / 580 x 980 mm
- Ribbon Chain
- Maintenance-free with automatic tensioning
- Drum Round Moulder
- Integrated MULTIMATIC C with rotary valve
- Bypass Belt
- For direct reconditioning without proofing cabinet
- Pressure Adjustment
- Manual pressure adjustment
- Moulding Belt
- Adjustable with long roller and 1 pressure board of choice
- Cleaning Positioning
- Automatic cleaning positioning
- Access Protection
- Photocell
- Exhaust Air Ventilator
- For correction of the proofing cabinet climate
- Chamber Drum Shelf
- Integrated for maximum 3 chamber drums
- Depositing Unit
- Variable,program-controlled for proofing boards in Euro sizes
- Working mechanism
- Drum round moulder
- Integrated steps
- Dough dividing and moulding
- Batch vs. continuous operation
- Continuous inline
- Automation level
- Fully automatic PLC-controlled
- Cleaning method
- Automatic cleaning positioning
- Energy efficiency
- Green mode available
- Corrosive resistance (e.g. acids)
- Stainless Steel
- Density/particle size
- 0.5–2.5 g/cm³
- Compact footprint
- 3,000 x 1,110 x 2,150 mm (600 mm working width) / 3,000 x 1,310 x 2,150 mm (800 mm working width)
- Working width
- 600 mm or 800 mm
- Height
- 2,250 mm required ceiling height
- Machine dimensions
- 3,000 x 1,110 x 2,150 mm or 3,000 x 1,310 x 2,150 mm
- Proofing board dimensions
- 400 x 600 mm / 580 x 780 mm / 580 x 980 mm
- Weight range
- 35 to 90 g (35 to 150 g optional)
- Weight range double rolls
- 2 x 55 g to 2 x 90 g
- Pre-proofing time
- 6 min
- Hourly capacity
- Up to 7,500 pieces/hour
- Weight range
- 35 g to 90 g (35 to 150 g optional)
- Chamber drum options
- Exchangeable chamber drum
- Pressure board options
- Interchangeable pressure boards
- Proofing board sizes
- 400 x 600 / 580 x 780 / 580 x 980 mm
- System row configuration
- 4-row system with 600 mm or 800 mm working width
- Top belt
- Driven top belt
- Automatic weight adjustment
- Yes
- Control system
- Fully automatic control system SIEMENS S7
- Photocell access protection
- Yes
- Pre-proofing time
- Adjustable
- Moulding belt
- Adjustable with long roller and 1 pressure board of choice
- Bypass belt
- Available for green mode and variable depositing
- Height adjustment
- Increased system height by 50,100 or 150 mm (additional options)