Nut and seed roaster for snack production

Ensure precise roasting and cooling of nuts and seeds while maintaining hygiene and efficient production flow, ideal for snack manufacturers looking to enhance quality and consistency in their products.

Roasts and Cools Nuts, Seeds, and Snack Products

The Modular Nut & Seed Roaster NSR 1040 to 2680 from CEREX AG offers a versatile and efficient solution for food processing companies aiming to produce superior roasted nuts, seeds, and snacks. Its modular design ensures seamless integration into continuous production lines, facilitating automated and high-speed roasting, cooling, and drying processes.

The roaster employs a unique conveyor system with selectable perforation types, ensuring even roasting and consistent quality across various nut and seed types. Featuring a throughput capacity tailored to your needs, from small batches to large-scale operations, it guarantees optimal processing efficiency.

Notably, the system includes integrated modules — Feed End, Air Up, Air Down, Utility Zone, Cooling Zone, and Delivery End — providing full access for cleaning and maintenance while minimizing floor contact to two legs per module. With stainless steel construction and a lubrication-free chain, the equipment adheres to rigorous hygiene standards and includes a wash-down facility for efficient cleaning.

Customizable configurations are available, offering options such as comb/finger spreaders and oscillating rakes. The system’s energy-efficient design and direct-driven shafts further reduce operational costs, making it an ideal choice for manufacturers prioritizing performance and product quality.

Benefits

  • Enhances product quality with precise roasting and cooling, ensuring consistent taste and texture.
  • Customizable throughput capabilities to suit various production scales, accommodating workflow fluctuations.
  • Streamlines maintenance with easy access for cleaning and hygiene, minimizing operational interruptions.
  • Increases energy efficiency through direct-driven shafts and insulation, reducing operational costs.
  • Supports modular expansion and integration into existing lines, optimizing process flexibility and scalability.

General


Applications
Snacks,Nuts,Bars,Coated products,Granola,Seeds,Breakfast cereals,Müsli
End products
Seed snacks,Fruit and nut bars,Muesli with roasted nuts,Roasted sunflower seeds,Roasted almonds,Granola clusters,Spicy roasted chickpeas,Chocolate-coated almonds,Yogurt-coated trail mix,Roasted cashews,Honey roasted peanuts,Nut mix snacks
Steps before
Cleaning,Sorting,Drying
Steps after
Cooling,Packing,Coating
Input ingredients
raw nuts,raw seeds
Output ingredients
roasted nuts,roasted seeds,snacks
Market info
CEREX is known for specializing in the production of engineered-to-order (ETO) equipment, providing customized industrial solutions with a strong emphasis on innovation, quality, and customer satisfaction in niche market segments.

Technical Specifications


Modular design
Yes
Standard sizes
NSR 1040 - NSR 2680
Custom size machines
Available upon request
Conveyor widths
1,000 mm to 2,600 mm
Perforation types
All types available
Standard modules
Feed End,Air Up,Air Down,Utility Zone,Cooling Zone,Delivery End
Conveyor leg count per module
2
Chain material
Stainless steel,lubrication free
Wash-down facility
Hygienic
Panel insulation
Included for roof,floor,door,and end panels
Door opening angle
180°
Drive method
Direct-driven shafts,no belts or chains
Door and panel design
Airtight,new compression hinge design
Chain protection
Always guarded from product zone
Hopper feature
Incorporated feed hopper for constant feeding and buffer zone
Comb/Finger spreader
Optional
Washing system
High pressure (Optional)
Cooling option
Chillcoil (Optional)
Picker and Oscillating rake
Optional
Dry brush/Dry wiper
Optional

Operating Characteristics


Modular Design
Yes
Conveyor Widths
1,000 mm,1,400 mm,2,000 mm,2,600 mm
Standard Modules
Feed End,Air Up,Air Down,Utility Zone,Cooling Zone,Delivery End
Integrated Feeding System
Yes
Access to Units and Areas
Full Access
Number of Legs per Module
Two
Hygienic Design
Yes
Chain Type
Lubrication Free,Stainless Steel
Cleaning Facility
Hygienic Wash-down
Door Opening Mechanism
180°
Shaft Type
Direct-driven
Door and Panel Design
Airtight with Compression Hinge

Material Compatibility


Cleanability
Hygienic wash-down facility
Corrosive resistance (e.g. acids)
Stainless steel construction
Abrasion resistance
Lubrication-free stainless steel chain
Density/particle size
Supports variety of nut and seed sizes

Physical Characteristics


Modular design
Yes
Machine sizes
NSR 1040 - NSR 2680
Conveyor width
1'000 mm,1'400 mm,2'000 mm,2'600 mm
Standard modules
Feed End,Air Up,Air Down,Utility Zone,Cooling Zone,Delivery End
Legs per module
Two
Access to units
Full access
No horizontal surfaces
Inside product drying space
No bolts or nuts above conveyor
Yes
Chain type
Lubrication free stainless steel
Wash-down facility
Hygienic
Insulated panels
Roof,floor,door and end panels
Door opening
180°
Shafts
Direct-driven
Doors and panels
Airtight with compression hinge design

Custom Options


Modular design
7 standard sizes (NSR 1040 - NSR 2680)
Custom size machines
Available upon request
Conveyor width
1'000 mm,1'400 mm,2'000 mm,2'600 mm
Conveyor perforations
All types available
Standard modules
Feed End,Air Up,Air Down,Utility Zone,Cooling Zone,Delivery End
Options
Comb/Finger spreader,Washing system (high pressure),Picker,Oscillating rake,Dry brush/Dry wiper,Cooling with chillcoil
Access design
Full access to all units and areas