Wafer sheet cream application system
Achieve precision in cream application with high-capacity, continuous film spreading, ensuring seamless integration into your wafer production line for consistent, high-quality output.
Applies Cream and Stacks Wafer Sheets
The Film Spreading Machine WZTD from HEBENSTREIT GmbH revolutionizes wafer production with its high-capacity, fully automatic operations. This modular machine seamlessly integrates into existing production lines, offering efficient cream application using the specialized film method. It is ideal for producing a wide range of products, from vanilla and chocolate-coated wafers to extruded cheese puffs and savory snacks. Capable of processing up to 120 wafer sheets per minute with a spreading width of up to 1,000 mm, this equipment ensures precision and consistency. With various spreader head options for cream, chocolate, caramel, or jam, the WZTD adapts to diverse production needs. Designed for food, snack, confectionery, and bakery industries, it provides robust wafer sheet handling through spreading and stacking, optimizing your production line. Featuring a PLC-controlled system, the machine allows for easy integration and remote monitoring. Available in corrosion-resistant materials and offering customization options, it supports compliance with industry standards while maintaining energy efficiency.
Benefits
- Enhances production efficiency with high-capacity, continuous operation.
- Reduces labor costs through fully automated cream application and stacking.
- Adapts to diverse product lines with modular design and interchangeable spreader heads.
- Boosts product consistency and quality with precise cream and jam application.
- Minimizes energy usage, integrating smoothly with existing production systems.
- Applications
- Special products,Cereals and sweet snacks,Snacks,Coated hollow wafers,Pet food,Coated wafers,Moulded wafers,Flat wafers,Sweets,Hollow wafers,Extruded products,Whole grain products,Savoury snacks
- End products
- Chocolate-coated wafers,Cream-filled wafer rolls,Multigrain breakfast bars,Candy bars with wafer layers,Marshmallow snacks,Vanilla wafer sheets,Rice crisps,Extruded cheese puffs,Hollow wafer tubes,Dehydrated vegetable chips,High-protein pet kibble,Savory tortilla chips,Jam-coated hollow wafers
- Steps before
- Batter Preparation,Baking,Sheet Cooling,Conditioning
- Steps after
- Spreading,Stacking,Sandwich Cooling,Cutting,Discharge,Distribution
- Input ingredients
- cream,chocolate,caramel,jam,wafer sheets
- Output ingredients
- creamed wafer sheets,sandwich wafers,chopped nuts toppings
- Market info
- Hebenstreit is known for specializing in the manufacture of industrial equipment for wafer production, offering advanced technology and customization for the food industry, with a reputation for high-quality and reliable machinery.
- Spreading Method
- Film and Contact
- Spreading Width
- up to 1,000 mm
- Output
- up to 120 wafer sheets per minute
- Automation
- Fully automatic
- Customization
- Modular design for additional features
- Working Mechanism
- Film Method
- Automation Level
- Fully Automatic
- Spreader Head Configuration
- Cream,Chocolate,Caramel,Jam
- Spreading Width
- Up to 1,000 mm
- Output Capacity
- Up to 120 wafer sheets per minute
- Modular Design
- Yes,with additional features like stacking station or sprinkling device
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Spreading Method
- Film and Contact
- Product Types Compatible
- Cream,chocolate,caramel,jam
- Spreading Width
- up to 1,000 mm
- Output
- up to 120 wafer sheets per minute
- Machine Footprint
- Modular design
- Control Panel Type
- PLC-Controlled
- Discharge Method
- Film Method
- Spreader Head Versions
- Cream,Chocolate,Caramel,Jam
- Spreader Head Version
- Cream / Chocolate / Caramel / Jam
- Spreading Width
- Up to 1,000 mm
- Output
- Up to 120 wafer sheets per minute
- Modular Design
- Additional Spreader Head / Sprinkling Device for Nuts
- Spreading Method
- Film and Contact