High-volume breader for homestyle and standard coatings

Achieve seamless switchovers between homestyle and standard breaded products, minimizing production downtime to under two minutes and optimizing coating retention for a higher quality output in high-speed food processing environments.

Applies Consistent Coating and Pre-Dusting

The RevoBreader from Marel is a versatile machine designed for seamless integration into food processing lines, offering both drum and flatbed coating capabilities in a single enclosure. This equipment excels in producing high-quality coatings, providing uniform breading and pre-dusting with minimal changeover time, making it ideal for a wide range of products, including chicken nuggets, plant-based tenders, and tempura-coated items. Its large drum design ensures high crumb retention and excellent coverage, while the flatbed mode offers quick transitions for different coating types without reconfiguration.

Built for high-speed, continuous operations, the RevoBreader supports various coating materials, from powders to granules, ensuring reliable performance in food, poultry, meat, and fish industries. Marel’s integration extends into digital solutions; the Innova Food Processing Software offers real-time production control, traceability, and monitoring, enhancing food safety and quality. The optional Cyclone accessory maintains operational hygiene, while the CrumbFeeder streamlines material handling, reducing labor requirements. Available with multiple belt widths, this equipment offers flexibility for diverse production needs, backed by Marel’s global service network for reliable maintenance and support.

Benefits

  • Minimizes downtime with changeover times under two minutes.
  • Enhances product quality with consistent, high-coverage coating.
  • Reduces labor requirements through automated material handling.
  • Improves operational hygiene with optional dust-free environment.
  • Provides real-time production insights for optimal process control.

General


Applications
Convenience products,Nuggets,Schnitzels,Plant-based products,Popcorn,Retail food,Coating materials,Strips,Sausages,Quick service restaurant (qsr) food,Potato specialties,Prepared foods
End products
Chicken nuggets,Popcorn chicken,Breaded vegetable patties,Tempura-coated products,Retail-ready breaded snacks,Qsr homestyle chicken tenders,Battered fish fillets,Crispy chicken strips,Plant-based chicken tenders,Savory sausages,Breaded schnitzels,Pre-dusted potato croquettes
Steps before
Pre-dusting,Meat preparation
Steps after
Frying,Packing,Labeling
Input ingredients
raw poultry,raw meat,chicken strips,nuggets,schnitzels,coating materials,crumbs,flakes,flour,breading ingredients
Output ingredients
homestyle coated products,standard coated products,coated strips,coated nuggets,coated schnitzels,breaded poultry,breaded meat,crumbed products
Market info
Marel is known for its advanced food processing equipment, specializing in systems and services for poultry, meat, and fish industries. It is recognized for innovation, quality, and improving processing efficiency and sustainability.

Technical Specifications


Drum size
Large
Belt width
600,700,1000 mm
Changeover Time
Less than two minutes
Automation
Manual/Auto
Coating type
Homestyle / Standard / Pre-dusting

Operating Characteristics


Working mechanism
Flatbed and drum breader modes
Integrated steps
Pre-dusting,breading,coating
Changeover time
Less than two minutes
Batch vs. continuous operation
Continuous inline operation
Cleaning method
Manual / Tool Cart for cleaning
Automation level
PLC-controlled

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Coating Type
Homestyle / Standard

Physical Characteristics


Drum size
600,700,1000 mm
Discharge method
Flatbed and drum modes

Custom Options


Control panel type
Touchscreen / PLC
Integration possibilities
Innova Software Integration
Drum size
Adjustable
Belt width options
600,700,1000 mm
Functionality modes
Flatbed / Drum Breader / Pre-dusting