Hollow wafer spreading machine for consistent coating

Optimize your snack production with precise spreading—achieve uniform filling in hollow wafers and complex snacks, ensuring high-quality output that meets market demands for filled and coated products.

Spreads and Stacks Hollow Wafer Sheets

The Hollow Wafer Spreading Machine WZH from Hebenstreit GmbH is engineered for seamless integration into food processing lines, specifically tailored for snack manufacturers and confectionery producers. This equipment excels in continuous, high-speed operations, efficiently spreading and stacking hollow wafer sheets by employing a film or depositor method. It supports diverse applications, including hazelnut-filled wafers, chocolate cream hollow wafers, and nut-filled snacks, ensuring accurate layering and alignment.

With a spreading width of up to 730 mm and a throughput of up to 40 wafer sheets per minute, the WZH delivers consistent product quality and increased productivity. Its fully automatic nut depositing device allows the precise inclusion of whole hazelnuts directly into wafer sheets, enhancing product variety. The machine’s PLC-controlled system ensures reliable operation, while its sturdy construction supports long-lasting performance. Available with options for different materials to cater to various production environments, the WZH facilitates easy integration and minimal maintenance.

Benefits

  • Enhances production efficiency with high-speed, continuous wafer processing.
  • Reduces labor requirements through fully automatic operation and precise alignment.
  • Increases product variety with customizable nut inclusions and fillings.
  • Minimizes waste and optimizes resource use with accurate spreading techniques.
  • Simplifies integration into existing lines with robust, user-friendly design.

General


Applications
Wafers,Snacks,Pet food,Coated wafers,Sweets,Hollow wafers,Extruded products,Breakfast cereals,Filled snacks
End products
Sweet wafer rolls,Filled chocolate bars,Hazelnut spread sandwich wafers,Biodegradable packaging for snacks,Hazelnut-filled wafers,Chocolate cream hollow wafers,Multigrain breakfast crisps,Yogurt-coated snacks,Nut-filled snacks,Peanut butter coated wafers
Steps before
Batter Preparation,Baking,Sheet Cooling,Conditioning
Steps after
Sandwich Cooling,Cutting,Discharge,Distribution
Input ingredients
hollow wafer sheets,cream,whole hazelnuts,batter
Output ingredients
cream-filled hollow wafer sandwiches
Market info
Hebenstreit is known for specializing in the manufacture of industrial equipment for wafer production, offering advanced technology and customization for the food industry, with a reputation for high-quality and reliable machinery.

Technical Specifications


Spreading Method
Film or Depositor
Spreading Width
up to 730 mm
Output
up to 40 wafer sheets per minute
Automation
Fully automatic
Nut Depositing Device
NE
Hollow Wafer Doubling Device
ZLV

Operating Characteristics


Working Mechanism
Film method or depositor
Automation Level
Fully automatic
Batch vs. Continuous Operation
Continuous
Integrated Steps
Spreading,Doubling,Nut Depositing
Cleaning Method
Not specified

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Nut incorporation
Hazelnuts or similar inclusions
Hollow wafer sheet handling
Automatic alignment and doubling

Physical Characteristics


Spreading width
up to 730 mm
Discharge method
Continuous feed beneath spreader head

Custom Options


Spreading Method
Film or Depositor
Spreading Width
up to 730 mm
Output
up to 40 wafer sheets per minute
Nut Depositing Device
Fully automatic
Hollow Wafer Doubling
Fully automatic