Hollow wafer film-spreading machine for confectionery
Achieve precise and uniform cream distribution on hollow wafer sheets, enhancing efficiency and product quality in high-speed confectionery production.
Spreads Cream on Hollow Wafer Sheets
The Franz Haas WSTBF from Bühler Group is a precision-engineered hollow wafer film-spreading machine designed for efficient and uniform cream application. This equipment specializes in evenly distributing a cream film ranging from 3 to 7 mm thick onto up to 60 hollow wafer sheets per minute. By positioning wafer sheets edge to edge in a buffer zone, it uses a film-spreading head to ensure consistent cream coverage, followed by a device that pushes cream into wafer cavities for optimal folding preparation.
Ideal for applications in wafer production, confectionery, and snacks, it produces high-quality end products such as hollow wafer rolls, filled wafer fingers, and layered wafer cakes. The machinery operates continuously at high speeds, making it suitable for demanding food processing environments. Integrated with sturdy Makrolon windows, the machine allows real-time process monitoring to ensure production precision and quality control. Furthermore, it efficiently utilizes raw materials, contributing to sustainable operations by minimizing waste. Tailored to meet diverse production needs, this machine is an invaluable asset for food processing companies seeking a reliable solution in wafer sheet management.
Benefits
- Ensures precise cream distribution, maximizing product consistency and quality.
- Optimizes raw material usage, contributing to cost-efficiency and sustainability.
- Allows for real-time monitoring, enhancing process control and reducing potential errors.
- Supports high-speed production, increasing throughput with minimal operational delays.
- Integrates seamlessly into existing production lines, enabling flexible and scalable operations.
- Applications
- Sweets,Wafers,Confectionery,Snacks
- End products
- Wafer cones,Hollow wafer rolls,Layered wafer cakes,Cream-filled wafer balls,Filled wafer fingers
- Steps before
- Raw material preparation,Dough preparation,Wafer baking
- Steps after
- Folding,Packing,Buffering
- Input ingredients
- hollow wafer sheets,fat cream
- Output ingredients
- cream-filled hollow wafer sheets
- Market info
- Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.
- Spreading Accuracy
- 3-7 mm cream film
- Capacity
- Up to 60 wafers/minute
- Automation
- PLC-controlled
- Monitoring
- Makrolon windows
- Working mechanism
- Continuous film spreading
- Integrated steps
- Film spreading and cavity filling
- Automation level
- Automated spreading device
- Batch vs. continuous operation
- Continuous
- Changeover time
- Quick setup for different wafer sizes
- CIP/SIP
- Manual cleaning
- Material utilization efficiency
- Efficient cream distribution
- Process monitoring
- Viewing through Makrolon windows
- Machine footprint
- Compact
- Film-spreading head
- Adjustable
- Makrolon windows
- Sturdy
- Wafer sheet capacity
- Up to 60 sheets per minute
- Spreading thickness
- 3-7 mm
- Buffer zone
- Edge to edge
- Control panel type
- HMI with Makrolon windows
- Integration possibilities
- PLC integration
- Cream film thickness range
- 3-7 mm
- Wafer sheet capacity
- Up to 60 sheets per minute