Precision dispenser for high-viscosity fluids

Achieve unparalleled precision in dosing and application with a dispenser designed for high-viscosity fluids, ideal for processes requiring meticulous control and adaptability in handling diverse materials from cosmetics to electronics.

Dispenses and Mixes High-Viscosity Materials

The ViscoTec RD-EC Dispenser is engineered to meet the complex dosing requirements across various industries, including aerospace, automotive, and pharmaceuticals. Leveraging the endless piston principle, this dispenser ensures consistent, pulsation-free dosing, making it ideal for applications with high-viscosity and shear-sensitive materials like epoxy adhesives and conductive pastes. Its innovative design includes a valveless system and a programmable suck-back feature to control material flow precisely, reducing waste and contamination risk.

Designed for high precision, the RD-EC handles both 1-component and 2-component applications with seamless automation, integrating smoothly into existing production lines and robotic systems. Its robust construction features a divisible housing for easy access and maintenance, minimizing downtime and lowering operational costs. Available with a variety of stator materials, it suits diverse process requirements and withstands chemicals and abrasion efficiently.

The RD-EC is engineered for easy cleaning, reducing costs by allowing comprehensive access to vital components without disassembly. This makes it particularly effective in maintaining high system availability even under demanding production schedules. Whether you’re working with cosmetic creams, dental composites, or electronic potting compounds, the RD-EC Dispenser from ViscoTec is a versatile, reliable solution compliant with industry standards for medical and pharmaceutical applications.

Benefits

  • Ensures precise dosing with minimal waste using pulsation-free technology.
  • Lowers maintenance costs and downtime with easy-access cleaning and servicing.
  • Allows versatile integration with existing systems for seamless automation and control.
  • Reduces production costs by handling varying media viscosities without compromising accuracy.
  • Supports environmental and safety compliance with effective material handling and process control.

General


Applications
Food,Sealants,1-component applications,Pharmaceuticals,Automotive,2-component applications,E-mobility,Consumer goods,Cosmetics,3d printing,Adhesives,Aerospace,Dental,Pastes,Medical technology,Electronics,Potting materials
End products
Cosmetic creams and lotions,Electric vehicle battery sealant,Liquid pharmaceuticals,Potting compounds for electronics,Silicone sealants,Conductive pastes,Composite materials for aerospace,Consumer electronics assembly adhesive,Automotive lubricants,Dental impression materials,Nutritional supplement gels,Biocompatible medical device coatings,3d printed prototypes,Dental composites,Epoxy adhesives
Steps before
Material Supply,Material Preparation,Adhesive Mixing,Component Assembly
Steps after
Packing,Inspection,Labeling,Quality Control
Input ingredients
adhesives,sealants,pastes,potting materials,shear-sensitive materials,filled materials,abrasive materials,highly viscous media
Output ingredients
precise dosing,dots and beads application,programmable dosing quantities,flow rate settings,mixing ratio settings
Market info
Visco Tec is known for its precision dispensing and dosing technology, specializing in equipment for viscoelastic fluids, offering reliable, high-quality solutions for industries like pharmaceuticals, food, cosmetics, and general manufacturing, renowned for engineering excellence and innovation.

Technical Specifications


Dosing Accuracy
±0.5%
Viscosity Range
Up to 7,000,000 mPas
Dosing Volume
A few μl to larger ml volumes
Automation Level
Programmable
Cleaning Method
Easy Clean (without disassembly)
Pulsation
Free
Suck-Back Function
Available
Dispensing Method
Endless Piston Technology
Rotor Material
Chemical and Mechanical Resistant Elastomers
Drive System
Analog Signal Interface
System Integration
Compatible with axis and robot systems

Operating Characteristics


Working Mechanism
Endless Piston Principle
Integrated Steps
Material emptying and treatment
Automation Level
PLC-controlled
Leakage Control
Valveless dosing technology
Suck-back Function
Programmable
Cleaning Process
Easy Clean (EC) Design
Batch vs. Continuous Operation
Batch/Inline Continuous
System Integration
Compact,weight-reduced structure
Material Flow Control
Special rotor-stator geometries
CIP/SIP
Not specified

Material Compatibility


Abrasion resistance
Suitable for abrasive materials
Biological compatibility
High viscosity biological fluids
Cleanability
Easy Clean design reduces cleaning costs
Corrosive resistance (e.g. acids)
Chemically resistant elastomers
Density/particle size
Handles varying media densities

Physical Characteristics


Machine footprint
Compact design
Housing shape
Divisible housing with separate pump unit
Control panel type
Analog interface for speed control
Discharge method
Pulsation-free output

Custom Options


Control panel type
Analogue signal interface
Integration possibilities
Axis and robot systems
Dispenser housing design
Divisible housing for easy cleaning
Housing material
Chemically and mechanically resistant elastomers
Suck-back function
Programmable