Continuous mixer for accurate ingredient blending
Achieve precise mixing in continuous production with optimal control over fluidisation and spraying, enhancing product consistency and operational efficiency for high-demand processing environments.
Continuously Mixes and Fluidizes Diverse Materials
The Bi-Rotor Stainless Steel Continuous Mixer from Stolz is engineered for precision in mixing operations across diverse industries like agribusiness, feedmill, and biofuel. What sets this mixer apart is its ability to perform continuous and consistent mixing through mechanical fluidization, minimizing dosing variations. With adjustable rotor speeds and liquid spraying options, it accommodates various materials including animal feed pellets, nutritional supplements, and biofuel raw mixes. This mixer is ideal for processes requiring uninterrupted operation and high throughput. Constructed from corrosion-resistant stainless steel, it ensures durability and long-term use. Integration into production lines is streamlined with advanced PLC controls, allowing seamless automation and real-time monitoring. Additionally, its design facilitates easy cleaning and maintenance, ensuring operational efficiency and reducing downtime. Customization options are available to match specific operational conditions and processing requirements.
Benefits
- Enhances product consistency with precise, uninterrupted mixing processes.
- Reduces operational costs with energy-efficient motor controls and minimal material waste.
- Increases production flexibility with adjustable residence times and rotor speeds.
- Minimizes maintenance downtime with easy-to-clean stainless steel construction.
- Seamlessly integrates into existing lines with advanced automation and remote monitoring capabilities.
- Applications
- Agrofood,Oilseeds,Industrial dedusting,Port silos,Grain silos,Biofuel,Feedmill
- End products
- Cocoa powder,Raw material mixes for biofuels,Grain fermentation substrates,Granulated sugar,Ready-to-use grain feedstocks,Nutritional supplements for livestock,Rapeseed oil,Peanut oil,Animal feed pellets,Biodiesel,Flour blends,Processed grains,Pre-mixed baking powders,Processed oilseeds meals,Corn oil
- Steps before
- Mechanical handling,Raw material preparation,Dosing
- Steps after
- Pelleting,Milling,Industrial dedusting,Packing
- Input ingredients
- cereals,flours,mash,cocoa,rice,bulk products
- Output ingredients
- accurate mixed materials
- Market info
- Stolz is known for its expertise in designing and manufacturing industrial machinery and equipment, particularly for the agricultural sector, including animal feed, grain processing, and bulk materials handling systems. They have a strong reputation for quality and innovation.
- Mixing Type
- Continuous
- Material
- Stainless Steel
- Rotor Speed Control
- Adjustable
- Average Residence Time
- Adjustable
- Liquid Spraying Control
- Available
- Automation
- Integrated
- Discharging Opening
- Adjustable
- Blades Angular Spacing
- 45 Degrees
- Operation Direction
- Counter-Clockwise
- Working mechanism
- Bi-rotor mixing
- Flow
- Continuous
- Residency time
- Adjustable
- Discharging
- Adjustable opening
- Rotor speed control
- Yes
- Liquid spraying
- Controlled
- Direction of rotation
- Opposite
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact design
- Material
- Stainless steel
- Discharge method
- Adjustable discharging opening
- Rotor design
- Bi-rotor
- Control panel type
- Integrated controls for rotor speed and other parameters
- Mixing method
- Mechanical fluidisation
- Control panel type
- PLC-controlled
- Discharge method
- Adjustable discharging opening
- Rotor speed control
- Yes
- Average residence time
- Adjustable
- Liquid spraying system
- Yes
- Rotor synchronization
- 45 degrees angular spacing