Industrial air fry system for breaded and non-breaded products
Enhance your production with air frying, offering a healthier alternative to traditional frying while maintaining texture and flavor. Ideal for high-speed continuous operations, this solution seamlessly integrates with existing systems for diverse breaded and non-breaded food products.
Produces “Fried-Like” Foods with Controlled Oil Application
The AirFry System from Heat and Control is an industrial air frying solution that revolutionizes the production of lower oil content foods without compromising on taste or texture. Leveraging the AirForce® Impingement Oven and Spray Dynamics® oil application, this system uses controlled pressurized air to cook a broad range of products, from breaded chicken to alternative meat options.
Engineered for continuous high-speed operations, the AirFry System delivers precise metering of oil with an airless spray applicator, ensuring consistent coating without excessive waste. It supports integration with standard batter and breading systems and can be retrofitted into existing oven set-ups, offering versatility across various food processing lines.
Ideal for producing items such as popcorn shrimp, onion rings, and mozzarella sticks, the system maintains high throughput while utilizing less oil, driving operational efficiency. Constructed with robust materials, it supports rigorous food industry standards and offers options for customization to meet unique processing needs. Energy-efficient operations and reduced oil usage contribute to cost savings and environmental benefits, making it a valuable addition to any food manufacturing process.
Benefits
- Enhances product quality by maintaining traditional fried taste and texture with reduced oil content.
- Increases operational efficiency with continuous high-speed processing capabilities.
- Conserves oil usage with precise, airless spray application, reducing costs and waste.
- Versatile production integration, supporting various food types and existing breading systems.
- Promotes environmental sustainability by minimizing energy consumption and resource use.
- Applications
- Cheese snacks,Seafood,Taquitos,Egg rolls,Alternative meat products,Vegetables,Chicken products,Prepared foods,Breaded products
- End products
- Baked taquitos,Mozzarella sticks,Chicken pot pies,Popcorn shrimp,Plant-based chicken strips,Ready-to-eat meals,Onion rings,Breaded chicken nuggets,Japanese crumb chicken breasts
- Steps before
- Battering,Breading,Cutting,Blanching,Corn Cooking,Soaking,Flour Mixing,Corn Grinding / Masa Preparation,Electroporation,Potato Handling,Potato Unloading,Storage,Peeling / Grading,Conditioning,Corn Milling / Masa Preparation,Corn Masa Maker System
- Steps after
- Packaging,Seasoning,Weighing,Product Cooling,Washing,Dewatering,Pollution Control
- Input ingredients
- breaded products,non-free-flowing flour,free-flowing crumb,Japanese crumb,chicken breasts,chicken strips,chicken nuggets,boneless chicken pieces,breaded seafood,popcorn shrimp,breaded vegetables,onion rings,breaded cheese sticks,baked taquitos,egg rolls
- Output ingredients
- air fried products,fried-like product,lower oil content food products,uniformly cooked products
- Market info
- Heat and Control is known for its expertise in manufacturing food processing and packaging equipment, providing innovative solutions and high-quality systems for industries like snacks, prepared foods, and pharmaceuticals, with a strong reputation for reliability and technical support.
- Airflow control
- High velocity,uniform
- Air speed
- High speed
- Automation
- Independently adjustable
- Capacity
- Sized to meet production requirements
- Oil application coverage
- Complete,airless spray
- Oil spray configuration
- Based on product and belt speed
- Temperature control
- Independently adjustable
- Humidity control
- Independently adjustable
- Working mechanism
- Air frying with impingement oven
- Integrated steps
- Topical oil application followed by high velocity cooking atmosphere
- CIP/SIP
- CIP available
- Batch vs. continuous operation
- Continuous
- Automation level
- High,with independent temperature,humidity,and air velocity control
- Oil application control
- Spray Dynamics system for precise metering
- Cleaning method
- CIP compatible for hygiene management
- Abrasion resistance
- High
- Corrosive resistance (e.g. acids)
- High
- Cleanability
- Easy to clean
- Density/particle size
- Varies based on product
- Product versatility
- Breaded and non-breaded products
- Container size compatibility
- Adaptable to belt width
- Machine footprint
- Compact design for space-efficient installation
- Feed/Discharge method
- Continuous feed system
- Control panel type
- PLC-controlled with user interface
- Footprint size
- Customized to meet production requirements
- Construction material
- Stainless steel for durability and hygiene
- Belt width
- Adjustable to product size
- Integration
- Retrofit with existing ovens
- Footprint
- Sized to meet production requirements