Dust-free granulation system for non-heat sensitive liquid feeds
Transform liquid feeds into dust-free, free-flowing granules efficiently, ensuring high-density output suitable for demanding production environments.
Produces Dust-Free Granules from Liquid Feeds
The SPRAY FLUIDIZER™ from GEA is a sophisticated solution that integrates both spray drying and fluid bed technologies to produce dust-free, high-strength granules from non-heat sensitive liquid feeds. This equipment is essential for chemical producers and ceramic manufacturers aiming for superior product handling and environmental compliance. It utilizes nozzles to atomize feed into a fluidized bed, where particle layering and drying occur continuously. Common applications include the production of ceramic proppants, ammonium sulfate, and various organic salts and acids. The system supports continuous operations and is capable of efficiently handling high throughput with a plug-flow fluid bed for final drying and cooling. Integration into existing production lines is seamless thanks to its PLC-controlled operations and modular design, which allows easy customization. Constructed from durable materials, the SPRAY FLUIDIZER™ ensures longevity and resistance to corrosive substances. With options for recycling oversized particles and fines, it maximizes material use and minimizes waste.
Benefits
- Ensures environmental compliance with dust-free granule production.
- Increases operational efficiency with continuous, automated processing.
- Enhances product handling by creating high-density, compact granules.
- Minimizes waste through effective recycling of fines and oversized particles.
- Integrates seamlessly into existing production lines with modular design and PLC control.
- Applications
- Dust-free granules,Sulphate,Organic acids,Ceramic proppants,Chemical products,Chlorides,High-strength products,Organic salts,Granular products
- End products
- Ammonium sulfate,Urea formaldehyde resin granules,Zinc sulfate,Potassium chloride granules,Sodium chloride granules,Citric acid granules,Calcium chloride granules,Sodium acetate,Tartaric acid granules
- Steps before
- Purification,Emulsification,Grinding
- Steps after
- Screening,Milling,Recycling
- Input ingredients
- solutions,suspensions,slurry,melt,liquid feeds
- Output ingredients
- dust-free granulates,free flowing granulates,high density granulates,compact granulates,ceramic proppants,sulphate,chlorides,organic salts,organic acids
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Particle Growth Mechanism
- Layering
- Feed Material Type
- Solutions,Suspensions,Slurries,Melts
- Granulate Properties
- Dust-free,High Density,Free Flowing
- Drying Process
- Continuous
- Atomization Method
- Nozzles
- Feed Evaporation Start
- Atomization
- Product Layer Type
- Fluidized
- Granulate Discharge Mechanism
- Rotary Valve
- Particle Size Control
- Screening,Milling
- Second-stage Drying
- Plug-flow Fluid Bed
- Second-stage Cooling
- Plug-flow Fluid Bed
- Recycling Method
- Cyclone and/or Bag Filter
- Working Mechanism
- Spray fluidization with combined spray drying and fluid bed technology
- Integrated Steps
- Spray drying and fluidization
- Particle Growth Mechanism
- Layering during drying
- Batch vs. Continuous Operation
- Continuous
- Automation Level
- PLC / Automated
- Cleaning Method
- Manual / CIP
- Granule Discharge System
- Rotary valve and screening
- Particle Size Control
- Screening and recycling of oversized and undersized particles
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- End-use industry
- Chemical / Ceramic / Organic Salts / Organic Acids
- Tank shape
- Cylinder / Rectangular
- Feed method
- Atomized nozzles
- Discharge method
- Rotary valve
- Control panel type
- PLC-controlled
- Integration possibilities
- SCADA integration