Industrial breadchips cutting solution
Achieve precise, high-speed slicing of bread-based strands into thin, uniform chips to meet the demands of diverse snack production lines.
Cuts and Sizes Stick Products Efficiently
The Cutting Machine for Stick Products from Schaaf Technologie GmbH is engineered to transform diverse strand products into consistently sized sticks integral to snack production lines. Its distinctive multi-tool functionality accommodates various strand dimensions, thanks to an exchangeable product guiding device. You can adjust the infeed rollers to match different product thicknesses, ensuring a constant feed to the cutting unit. The machine offers continuously adjustable cutting speeds, allowing for flexibility in product length based on configuration. Available in three sizes to complement Schaaf’s extruder series, it efficiently integrates into high-speed operations with precision. Applications span across sticks, wave chips, and flatbread crisps, addressing the needs of food and snack producers who demand reliability and efficiency in cutting processes.
Benefits
- Ensures consistent product quality by precisely cutting strands to your desired specifications.
- Enhances production flexibility with adjustable cutting speeds and adaptable infeed rollers.
- Minimizes operational interruptions with reliability and compatibility across various extruder sizes.
- Reduces labor costs by integrating seamlessly into continuous high-speed production lines.
- Supports diverse product lines, maximizing ROI across multiple snack and bakery offerings.
- Applications
- Spirals,Flatbreadchips,Snacks,Breadchips,Coextruded products,Thinwall chips,Coextruded products spirals,Breakfast cereals,Sticks,Coextruded products thinwall
- End products
- Muesli base flakes,Flatbread crisps,Almond-shaped snacks,Baguette chips,Potato sticks,Rice crisps,Cream-filled pillows,Crunchy cornflakes,Curly crisps,Wave chips,Trapeze-shaped snacks
- Steps before
- Extrusion,Batch mixing,Continuous moisturizing
- Steps after
- Cooling,Drying,Flavouring
- Input ingredients
- strand products,sticks,wave chips,flat bread chips,spiral-shaped extrudate strands,extrudate pipe,elastic extrudate textures,co-extruded tubes,flat extruded strands
- Output ingredients
- sticks,wave chips,flat bread chips,spirals,sliced breadchips,bread rolls,baguette chips,breakfast cereals - open porous flakes,filled coextruded products,trapeze-shaped products,arrow-shaped products,almond-shaped products,chip-like products
- Market info
- Schaaf Technologie is known for its expertise in precision-engineered, custom-made equipment for industrial applications, specializing in hydraulic systems, coupling technology, and advanced tensioning solutions, with a strong reputation for quality, innovation, and reliability in the market.
- Cutting machine speed
- Continuously adjustable
- Cutting precision
- Up to 10,000 pieces per minute
- Adjustability
- Adjustable infeed rollers for thickness
- Automation control
- Independent belt and cutting speed
- Dosing system
- Individually controllable dosing pumps
- Product flexibility
- Adaptable to different strand dimensions
- Material compatibility
- Oil-based food color application
- Extruder compatibility
- Matches with three extruder series
- Size options
- Three different machine sizes
- Filling precision
- Precisely regulated filling mass
- Insulation
- Optional active insulation for filling buffer
- Cutting speed
- Continuously adjustable
- Automation level
- Manual / Adjustable
- Strand compatibility
- Multiple strand dimensions
- Product feed mechanism
- Infeed rollers / Belt feeding
- Changeover flexibility
- Exchangeable product guiding device
- Independently adjustable speeds
- Belt speed / Cutting speed
- Abrasion resistance
- Adjustable infeed rollers for different strand thickness
- Cleanability
- Stainless steel construction
- Corrosive resistance (e.g. acids)
- Stainless steel control cabinet
- Container size and shape
- Connection via quick couplings
- Machine footprint
- Varies with machine size
- Feed method
- Adjustable infeed rollers
- Discharge method
- Cutting unit
- Cutting machine size
- Small / Medium / Large
- Infeed roller adjustment
- Adjustable for thickness
- Product guiding device
- Exchangeable for different dimensions
- Cutting speed control
- Continuously adjustable
- Belt and feed roller system
- Variable speed settings
- Filling dosing unit pumps
- 2,4,or 6 pumps
- Embossing machine shapes
- Trapeze / Arrow / Almond
- Coextrusion connection
- Quick couplings
- Heating options
- Optional for dosing hoses