Industrial food spraying and flocking system
Reduce waste from single-use canisters in food production while achieving precision spraying for a variety of liquids and particulates with our portable and flexible solution.
Sprays and Flocks Diverse Product Coatings
The Uni-Sprayer from Unifiller Systems is an environmentally friendly, versatile solution designed for all your spraying and flocking needs. Engineered to handle various liquids, solids, and slurries, it excels in applying coatings of pan release oils, egg washes, sauces, and even pharmaceutical formulations. The Uni-Sprayer features a food-grade, light, and flexible braided hose, coupled with interchangeable tips for different spray patterns and products. Its compact, portable design with a 5-gallon pressurized tank allows for easy integration into existing production lines, making it invaluable for processing and final conditioning in food, cosmetics, and pharma industries. Operators benefit from its ease of use, requiring no tools for operations, while its air filtration system supports clean application. Additionally, with its ability to handle particulates up to 1mm using an optional flocker nozzle, it’s a robust choice for both spraying and flocking, ensuring efficient application even in challenging production environments.
Benefits
- Enhances uniformity in product coating, improving overall product quality and consistency.
- Increases efficiency by reducing waste and minimizing the use of single-use aerosol canisters.
- Simplifies cleaning and maintenance processes with easy washdown capabilities, minimizing production downtime.
- Offers flexibility in application with interchangeable tips for different products and patterns, adapting to various production needs.
- Facilitates quick integration into existing production lines, streamlining operations and increasing production capacity.
- Applications
- Food,Sauces,Pet food,Cosmetics,Condiments,Baking,Pharma,Simple syrups,Fillings
- End products
- Syrup glaze for pastries,Mayonnaise dressing,Egg wash coatings,Milk coating,Tomato sauce for pizzas,Barbecue sauce glaze,Confectionery gel fillings,Honey simple syrup,Cosmetic cream bases,Pharmaceutical liquid formulations,Mustard squeeze packs,Natural pet food coatings,Pan release oils,Fruit jams
- Steps before
- Mixing Ingredients,Adjusting Viscosity,Product Preparation
- Steps after
- Flocking,Packing,Cooling
- Input ingredients
- pan release oil,egg wash,milk,simple syrups,jams,fillings,sauces
- Output ingredients
- sprayed pan release oil,sprayed egg wash,sprayed milk,sprayed simple syrups,sprayed jams,sprayed fillings,sprayed sauces,flocked bread,flocked wraps with condiments and sauces
- Market info
- Unifiller Systems is known for manufacturing innovative and precise food processing and bakery equipment, specializing in automated portioning and depositing solutions that enhance efficiency and consistency for bakeries and food production lines globally.
- Speed
- Operator Dependent
- Deposit Range
- Dependent on Tank Pressure and Product's Viscosity
- Particle Size
- Handles particulates up to 1mm with optional flocker nozzle
- Air Power
- 100 psi (6.9 Bar)
- Container Capacity
- 5 US Gallon (19 L) pressurized tank
- Cleaning Method
- Easy Washdown
- Tools Required
- No tools required
- Cleaning method
- Easy Washdown
- Automation level
- Operator Dependent
- Particle size handling
- Up to 1mm
- Batch vs. continuous operation
- Batch
- Air incorporation control
- Use with or without atomizing air
- Cleanability
- Easy to clean
- Biological compatibility
- Food grade
- Corrosive resistance (e.g.,acids)
- Yes
- Density/particle size
- Handles particulates up to 1mm
- Particle Size
- Up to 1mm with optional Flocker Nozzle
- Spraying and Flocking
- Pan Release Oil,Egg Wash,Milk,etc.
- Compact footprint
- Yes
- Tank size
- 5 US Gallon (19 L)
- Mobile frame
- Yes
- Portability
- Compact,portable,easy-to-use
- Braided hose
- Light and flexible
- Interchangeable tips
- Yes
- Hose Type
- Food grade light and flexible braided hose
- Nozzle Options
- Interchangeable tips
- Nozzle Size
- Handles particulates up to 1mm
- Frame Type
- Mobile frame with enclosed pneumatics
- Air System
- Use with or without atomizing air