Lab-scale spray dryer for small volume powder samples

When developing new formulations, achieving consistent powder quality from small batches is crucial for scalable production success.

Dries and Atomizes Liquids into Precise Powder Samples

The MOBILE MINOR® R&D Spray Dryer from GEA is designed for labs and R&D departments requiring precise powder production from liquid inputs. What sets this equipment apart is its versatility, offering three atomization techniques—rotary, co-current two-fluid nozzle, and two-fluid nozzle in fountain mode—allowing customization based on specific drying needs. It caters to diverse industries, producing samples of protein powders, lactose, and pharmaceutical excipients, among others. With a nominal main process gas flow of 100 kg/h and water evaporation capacity ranging from 0.5 to 6 kg/h, the MOBILE MINOR® efficiently processes small batches, crucial for pilot-scale operations. Integration is seamless with PLC controls enabling easy data logging and remote monitoring. Designed for easy cleaning and maintenance, it supports explosion protection and various powder collection options to maintain operational safety and hygiene. Available in corrosion-resistant materials, it meets stringent industry standards and can be tailored to specific project requirements.

Benefits

  • Facilitates scale-up with precise lab-scale sample production.
  • Enhances operational flexibility with multiple atomization techniques.
  • Minimizes resource use with efficient energy and solvent consumption.
  • Ensures safety with explosion protection and hygiene features.
  • Seamless integration into existing systems with PLC controls.

General


Applications
Food,Chemicals,Fine chemicals,Nutraceuticals,Pharmaceutical powder,Biopharmaceuticals,Enzymes,Pharma,Healthcare,Dairy
End products
Protein powders,Fine chemical catalysts,Flavor powders,Antioxidant supplements,Enzyme powders,Vitamin powders,Milk powder,Lactose powder,Instant coffee,Pharmaceutical excipients
Steps before
Solution Preparation,Suspension Preparation,Emulsion Preparation
Steps after
Powder Collection,Process Data Analysis,Scale-Up to Industrial Production
Input ingredients
solutions,suspensions,emulsions,aqueous feedstock,solvent-based feedstock
Output ingredients
powder samples,small-volume powder,representative powder samples
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Nominal main process gas flow
100 kg/h
Water evaporation capacity
0.5 - 6 kg/h
Typical mean particle size
5 - 80 μm
Space requirements (LxWxH)
2.5 x 2 x 2.3 m
Atomization Techniques
Rotary,Co-current two-fluid nozzle,Fountain mode

Operating Characteristics


Working mechanism
Spray drying,atomization
Batch vs. continuous operation
Batch
Atomization techniques
Rotary,two-fluid nozzle,fountain mode
Powder collection method
Flexible options available
Explosion protection
Available
Cleaning method
Options available
Data logging
Available
Feedstock type
Aqueous and/or solvent based

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Compact footprint
2.5 x 2 x 2.3 m (LxWxH)
Discharge method
Flexible options for powder collection
Control panel type
Easy-to-handle interface

Custom Options


Powder Collection Options
Multiple configurations available
Feedstock Compatibility
Aqueous / Solvent based