In-line marination system for portion-controlled products

Achieve precise marinating with minimal waste, ensuring consistent flavor and coating on each piece. Ideal for high-speed operations, this system enhances product quality while reducing marinade loss, making it indispensable for processors seeking uniform taste and appearance in their end products.

Sprays and Distributes Marinade Efficiently

The ValueSpray from Marel is an inline marinating system that enhances precision and uniformity in marinade application for poultry, meat, fish, and prepared foods. Designed with a conveyor belt spray mechanism, it accurately applies marinade to both sides of portioned or fragile products, minimizing marinade wastage by recycling overspray back into the reservoir. Its intuitive touch screen interface allows for seamless control over production, recipe, service, and cleaning management. With a processing capacity of 3000 kg/hour, it caters to high-speed, automated operations within food processing lines. The ValueSpray promotes efficient marinade uptake and distribution, outperforming traditional equipment like dippers and tumblers, ensuring consistent product quality. Constructed for durability, it integrates easily into existing production lines, supporting continuous, in-line marinating tasks. Configurable options and comprehensive service support are available to match specific operational requirements and maintain optimal performance.

Benefits

  • Enhances product quality with precise and uniform marinade distribution.
  • Minimizes waste with an efficient marinade recycling system.
  • Increases throughput with a capacity of 3000 kg/hour.
  • Simplifies operations with user-friendly touch screen controls.
  • Integrates seamlessly into existing high-speed, automated production lines.

General


Applications
Meat,Convenience products,Plant-based products,Poultry,Sausages,Potato specialties,Prepared foods,Fish
End products
Chicken breast fillets,Marinated pork chops,Smoked salmon portions,Plant-based burger patties,Seasoned potato wedges,Breaded chicken nuggets,Pre-packaged ready meals,Lamb sausages
Steps before
Portioning,Conveyor belt setup,Product seasoning
Steps after
Packing and labeling,Product inspection,Distribution
Input ingredients
portioned products,fragile products,marinade
Output ingredients
accurate pickup of marinade,uniformly marinated products,coarse pieces with marinade
Market info
Marel is known for its advanced food processing equipment, specializing in systems and services for poultry, meat, and fish industries. It is recognized for innovation, quality, and improving processing efficiency and sustainability.

Technical Specifications


Capacity
3000 kg/hour
Belt speed
30 m/min
Product thickness
20 mm
Belt load
55%
Machine length
1334 mm / 53 inches
Machine height
1791 mm / 71 inches
Machine width
749 mm / 30 inches
Machine weight
235 kg
Power supply
1.3 kW / 1.7 hp
Automation
Touch screen controlled
Marinade distribution
Uniform distribution
Marinade recovery
Reused from reservoir

Operating Characteristics


Working mechanism
In-line wet marinating
Control system
Touch screen
Automation level
Automated spray system
Batch vs. continuous operation
Inline Continuous
Changeover time
Rapid changeover
CIP/SIP
CIP cleaning management
Energy efficiency
Minimized overshoot
Marinade distribution
Uniform with overshoot reuse

Material Compatibility


Cleanability
Easy to clean with CIP
Corrosive resistance (e.g. acids)
Stainless steel construction
Density/particle size
Recommended density range

Physical Characteristics


Machine length
1334 mm,53 inches
Machine height
1791 mm,71 inches
Machine width
749 mm,30 inches
Machine weight
235 kg
Conveyor belt speed
30m/min
Product thickness
20mm
Belt load
55%
Power supply
1.3 kW,1.7 hp
Control panel type
Touch screen
Conveyor belt method
Nozzle spray system

Custom Options


Control panel type
Touch screen
Integration possibilities
Recipe,service,and cleaning management
Conveyor Belt Speed
30m/min
Marinade distribution system
Set of nozzles
Spray method
One or both sides