Commercial scale spray dryer for pharmaceutical materials
Optimize the drying of pharmaceutical and industrial materials with precision particle engineering, ensuring consistent quality and high yield across production lines.
Dries and Forms Precise Particles
The GSD GENESIS™ Spray Dryer from Freund delivers precision particle engineering for pharmaceutical and industrial needs. This equipment utilizes an innovative atomization process to convert liquids into uniform, dry powders swiftly and efficiently. It’s ideal for producing active pharmaceutical ingredients, excipients, and specialty chemicals. The modular design includes various nozzle options, enabling you to tailor the drying process to your specific product requirements. With an evaporation capacity ranging from 6 kg/hr to 50 kg/hr, it supports continuous, high-speed operations. The GENESIS™ boasts a touch screen control system for straightforward integration and automation within existing lines. EcoClean™ technology reduces water and chemical use, minimizing environmental impact and operational costs. Available in materials meeting CE, ATEX, UL, NFPA, and CSA standards, this system is engineered for safety and compliance in Class 1, Division 2 environments.
Benefits
- Enhances productivity with customizable nozzles for precise particle formation.
- Lowers operational costs through EcoClean™ technology, reducing water and chemical usage.
- Ensures safety and compliance with certifications including CE, ATEX, and UL standards.
- Facilitates seamless integration with its intuitive touch screen control system.
- Accommodates diverse industrial needs with scalable capacity, from 6 kg/hr to 50 kg/hr.
- Applications
- Pharmaceutical materials,Industrial substances,Flavors,Excipients
- End products
- Detergent powders,Encapsulated flavors,Active pharmaceutical ingredients,Specialty chemicals,Synthetic sweeteners,Vanilla flavoring,Pharmaceutical excipients
- Steps before
- Granulation,Emulsification,Grinding,Wet Granulation,Particle Engineering
- Steps after
- Packing,Coating,Tablet Pressing,Particle Recovery
- Input ingredients
- pharmaceutical materials,excipients,flavors,industrial substances,drying gas
- Output ingredients
- spray dried particles,powder product,uniform atomized droplets
- Market info
- Freund is known for its expertise in granulation and coating technology, supplying high-quality industrial equipment for pharmaceutical, chemical, and food industries. Renowned for innovation and reliability, Freund consistently delivers engineered-to-order solutions tailored to client needs.
- Evaporation Capacity
- 6 kg/hr,15 kg/hr,25 kg/hr,50 kg/hr
- Chamber Diameter
- 800mm,1200mm,1600mm,2200mm
- Drying Gas Flow Rate
- 180 kg/hr,400 kg/hr,800 kg/hr,1250 kg/hr
- Nozzle Type
- 2-Fluid (standard),Pressure (Optional),Rotary Atomizer (Optional)
- Design Standards
- CE,ATEX,UL,NFPA,CSA
- Solvent Rating
- Class 1,Division 2 / ATEX Zone 2
- Automation
- Color Touch Screen Control System
- Energy Efficiency
- EcoClean™ Technology
- Drying Method
- Spray Drying
- Fines Filtration
- Reverse Pulse Cleaning
- Particle engineering method
- Unique processing technique
- Spray drying cycle
- Open cycle
- Gas flow mixing
- Modular gas disperser
- Solvent system availability
- Available on request
- Nozzle type options
- 2-Fluid,Pressure,Rotary Atomizer
- Cleaning method
- EcoClean™ Technology
- Automation level
- COMPU™ Control System
- Operation mode
- Pneumatic Hammers
- Continuous operation
- Fines Filtration with Reverse Pulse Cleaning
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Particle Engineering
- Customized attributes
- Spray Drying Efficiency
- High efficiency for pharmaceutical,excipients,and flavors
- Open Cycle Capability
- Commercial scale
- Nozzle Type
- 2-Fluid,Pressure,Rotary Atomizer
- Solvent Usage
- Available on request
- Gas Disperser
- Modular with exchangeable components
- EcoClean™ Technology
- Optional,environmentally-friendly
- Drying Gas Flow Rate
- 180–1250 kg/hr depending on model
- Evaporation Capacity
- 6–50 kg/hr based on model
- Solvent Rating
- Class 1,Division 2 / ATEX Zone 2
- Chamber Diameter
- 800mm,1200mm,1600mm,2200mm
- Nozzle Type
- 2-Fluid (standard),Pressure (Optional),Rotary Atomizer (Optional)
- Drying Chamber Features
- Includes View Windows and Lighting
- Gas Disperser
- Modular with Exchangeable Components
- Cyclone Configurations
- Exchangeable Sections and Inserts
- Spray Devices Range
- 2-Fluid Nozzle,Pressure Nozzle,Rotary Atomizer
- Footprint
- Compact,Designed for Commercial Scale
- Air Handling System
- With Circulation Blower and Electric Heater
- Control System
- Color Touch Screen,COMPU™ Optional
- Nozzle Type
- 2-Fluid,Pressure (Optional),Rotary Atomizer (Optional)
- View Windows and Lighting
- Included in Drying Chamber
- EcoClean™ Technology
- Optional
- Gas Disperser
- Modular with Exchangeable Components
- Cyclone Configurations
- Exchangeable Sections and Inserts
- Air Handling System
- Includes Circulation Blower and Electric Heater
- Fines Filtration
- Reverse Pulse Cleaning for Continuous Operation
- Drying Chamber with Pneumatic Hammers
- Provided on Drying Chamber Cone
- Color Touch Screen Control System
- Included