Evaporative gas cooling system for industrial gases

Optimize exhaust gas management with precision cooling and conditioning systems designed to enhance air pollution control and improve production capacity in harsh industrial environments.

Regulates Temperature and Humidity of Exhaust Gases

The Sorpt.X AC from Dürr is an engineered-to-order evaporative gas cooling and conditioning system, designed to tackle the challenges of managing exhaust gases from incinerators, kilns, and furnaces. Equipped with Dürr’s proprietary Sorpt.XNT atomizing nozzles, this system introduces a controlled, finely atomized water spray into hot gas streams, reducing temperatures and managing humidity for optimal downstream performance. This technology supports a wide range of applications including particulate conditioning for baghouses and ESPs, critical in industries like automobile, chemical, and pharmaceutical manufacturing. With a proven design implemented in hundreds of installations worldwide, the Sorpt.X AC enhances air pollution control by reducing gas volumes and protecting equipment from heat damage. The system can be integrated seamlessly into continuous, automated production lines and is available for new installations or retrofits. Customers benefit from customization options that include various materials to tackle specific industrial challenges, ensuring long-term durability and operational efficiency.

Benefits

  • Enhances air pollution control efficiency with precise temperature and humidity regulation.
  • Protects downstream equipment from heat/spark damage, minimizing maintenance costs.
  • Supports higher production capacity by reducing gas volumes and velocities.
  • Offers reliable operation with proven Sorpt.XNT nozzle technology in diverse industrial settings.
  • Facilitates integration with automated systems for continuous operation.

General


Applications
Kiln exhaust gases,Furnace exhaust gases,Air pollution control systems,Dust suppression,Combustion and incineration,Incinerator exhaust gases
End products
Lime,Hazardous waste residue,Activated carbon,Steel billets,Foundry sand,Municipal solid waste ash,Cement clinker,Industrial slag,Gypsum,Filter dust
Steps before
Incineration,Kiln operation,Furnace operation
Steps after
Baghouse filtration,Pulse jet fabric filter,Air pollution control system
Input ingredients
hot gas stream,water,incinerator exhaust gases,kiln exhaust gases,furnace exhaust gases
Output ingredients
cooled gas,reduced gas volumes,conditioned particulates,zero liquid discharge,free-flowing dust
Market info
Dürr is known for its expertise in industrial engineering and manufacturing solutions, specializing in automotive painting technology, environmental technology, and production efficiency systems. It has a strong reputation for innovation and quality in engineered-to-order equipment.

Technical Specifications


Atomizing droplet size
5 µm to 60 µm SMD
Nozzle design
Proprietary two-phase
Droplet size control
Superior
Evaporative cooling
Finely atomized water introduction
Temperature control
Accurate
Humidity control
Accurate
Application
Spray drying,scrubbing,dust suppression
Installation type
New installations or retrofits

Operating Characteristics


Temperature control
Accurate,adjustable
Humidity control
Accurate,adjustable
Automation level
PLC / SCADA
Batch vs. continuous operation
Continuous
Cleaning method
Manual / CIP

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Nozzle type
Sorpt.XNT (formerly Turbotak™)
Nozzle droplet size
5 µm to 60 µm SMD
Construction material
Rugged construction
System type
Evaporative Gas Cooling and Conditioning
Cooling method
Atomized water cooling

Custom Options


Control panel type
PLC or SCADA compatible
Integration possibilities
Upgradable with additional sensors
Nozzle customization
Adjustable droplet size and spray distribution
Modularity
Retrofit and upgrade capabilities