Industrial freezing solutions for baked goods
For bakeries requiring precise temperature control, these systems ensure consistent freezing and cooling of bread and pizza without compromising on quality or texture, prolonging shelf life effectively.
Freezes and Cools Baked Products Efficiently
Royal Kaak’s Freezing Spiral Systems are designed to maintain the highest product quality for bakeries and food processing plants. Utilizing Kaak’s Air Distribution System, these systems prevent damage and excessive drying, ensuring consistency and extended shelf life up to 60 days. The double-pass and single-pass spirals offer flexibility for high-speed, continuous operations. With standard automatic cleaning options, they provide optimal hygienic production, reducing labor costs and downtime. Built with robust construction, they are ideal for freezing baguettes, tin bread, pizzas, and rolls while accommodating 24/7 production needs. These systems integrate seamlessly into final conditioning lines, supporting efficient bakery operations.
Benefits
- Extends product shelf life by up to 60%, reducing waste and increasing profitability.
- Maintains high quality and consistency without product damage or drying.
- Minimizes labor costs through automatic cleaning options and easy maintenance.
- Supports continuous 24/7 production with sequential defrosting capabilities.
- Integrates into existing production lines for efficient operations with minimal downtime.
- Applications
- Baked goods,Buns,Pizza,Rolls,Bread products
- End products
- Hamburger buns,Freestanding bread,Tin bread,Baguette,Dinner rolls
- Steps before
- Baking,Proofing
- Steps after
- Cooling,Packaging
- Input ingredients
- proofed dough,baked goods,baguette dough,tin bread dough,rolls,buns dough,freestanding bread dough,pizza dough
- Output ingredients
- frozen proofed dough,frozen baked goods,frozen baguette,frozen tin bread,frozen rolls,buns,frozen freestanding bread,frozen pizza
- Market info
- Royal Kaak is renowned for designing and manufacturing industrial bakery equipment, specializing in automated production lines and custom-engineered solutions, delivering innovative, efficient, and reliable equipment to enhance bakery production processes worldwide.
- Automation
- Custom solution based on product,capacity,process,and requirements
- Cleaning method
- Automatic cleaning options available
- Energy Efficiency
- Save on energy consumption
- Standstill Time
- Minimal through hygienic solutions
- Defrost system
- Sequential defrosting for 24/7 production
- Custom Design
- Custom made for specific process and products
- Construction
- Heavy,strong and robust construction
- Production Suitability
- Suitable for 24/7 production
- Air System
- Kaak Air Distribution System to avoid damage/drying
- Air Distribution System
- Kaak Air Distribution System
- Automation Level
- PLC
- Hygienic Design
- Easy to clean,automatic cleaning options
- Batch vs. Continuous Operation
- Inline Continuous
- Sequential Defrosting
- 24/7 Production Capabilities
- Multispiral Design
- Single or Double Pass
- Height Limitation Solution
- Suitable for height-restricted environments
- Energy Efficiency
- Low energy consumption
- Continuous Production
- Custom Made for 24/7 Production
- Product Consistency
- High product quality and consistency
- Abrasion resistance
- Yes
- Cleanability
- High
- Corrosive resistance (e.g. acids)
- Yes
- Machine footprint
- Compact design for space efficiency
- Feed/discharge method
- In-line freezing compatible
- Construction type
- Heavy,strong,and robust
- System accessibility
- Optimal accessibility for cleaning and maintenance
- System configuration
- Multi-Spiral,Single/Double pass
- Customization
- Custom-made for specific processes
- Control panel type
- Touchscreen / HMI
- Integration possibilities
- PLC / SCADA
- Sequential defrosting capabilities
- Yes
- Construction
- Heavy,strong,and robust
- Hygienic Design Philosophy
- Custom cleaning options