Reliable oven loaders for industrial baking

Maximize efficiency in your baking line with custom-engineered oven loaders, ensuring seamless integration for high-speed loading of diverse bread and pizza products, tailored precisely to your operational needs.

Handles, Loads, Unloads, and Depans Bakery Products

Royal Kaak offers a versatile range of depanning and handling equipment tailored for industrial bakeries. This equipment excels in handling baked goods such as baguettes, multigrain loaves, and pizzas. Designed for continuous, automated operations, it efficiently manages the loading, unloading, and depanning processes. The equipment is integrated with precise control systems and offers high throughput, seamlessly fitting into high-speed production lines. The depanners, including suction, scrabbler, turn-over, and needle types, ensure gentle handling of delicate bread products, minimizing product damage. Customizable features and engineering support are available to meet specific production needs. Built with robust materials, these systems are easy to clean and maintain, promoting long-term operational efficiency.

Benefits

  • Enhances product quality with gentle handling, minimizing breakage.
  • Increases production efficiency with high-speed, continuous operation.
  • Reduces labor intervention through automated loading and unloading systems.
  • Supports diverse product ranges with customizable depanning solutions.
  • Simplifies maintenance with easy-to-clean design and robust construction.

General


Applications
Baked goods,Buns,Freestanding bread,Pizza,Tin bread,Rolls,Bread products
End products
Artisan sourdough bread,Baguettes,Multigrain loaves,Margherita pizza,Whole wheat tin loaf,Pepperoni pizza,Ciabatta rolls,Brioche buns
Steps before
Dough Preparation,Proofing,Loading
Steps after
Cooling,Packaging,Distribution
Input ingredients
raw dough,bread in pan,baking forms,baking trays
Output ingredients
baked bread,loaves,tin bread,rolls,buns,freestanding bread,pizza
Market info
Royal Kaak is renowned for designing and manufacturing industrial bakery equipment, specializing in automated production lines and custom-engineered solutions, delivering innovative, efficient, and reliable equipment to enhance bakery production processes worldwide.

Technical Specifications


Automation
PLC-controlled
Operator friendly
Decentralized PLC control with failure/malfunction indications
Flexibility
Fast tool change for multiple product types
Cycle rate
Low
Size
Customizable based on capacity and production line
Maintenance requirements
Minimum
Vacuum system
Equipped in suction depanner
Product handling type
Custom based on product and oven type
Cleaning
Easy access and simple design

Operating Characteristics


Automation level
PLC-controlled
Batch vs. continuous operation
Integrated Continuous
Cleaning method
Easy to clean / Manual
Changeover time
Fast tool change
Cycle rate
Low cycle rate
Integration capability
Integrated into oven control system

Material Compatibility


Abrasion resistance
High
Biological compatibility
Suitable for food contact
Cleanability
Easy to clean
Corrosive resistance (e.g. acids)
Stainless steel components
Density/particle size
Various (Flexible)

Physical Characteristics


Machine footprint
Customizable based on production line capacity
Machine dimensions
Determined by production line capacity and baking form size
Suction head
Interchangeable
Needle head
Protruding needles,angle adjustable
Control panel type
Decentralized PLC controlled
Discharge method
Pick-and-Place onto cooling belt

Custom Options


Control panel type
Decentralised PLC controlled
Integration possibilities
Fully integrated into the oven’s control system
Customization for oven types
Tunnel ovens,multilevel ovens
Suction head type
Interchangeable
Machine dimensions
Determined by production line capacity