Chocolate one-shot moulding line

Streamline your chocolate production with a high-speed moulding line designed to simultaneously create solid, center-filled, and dual-tone chocolates, reducing labor and enhancing flexibility in your product offerings.

Moulds and Cools Diverse Chocolate Products

The MKCD-450 Chocolate One-Shot Moulding Line from Memak streamlines chocolate production for manufacturers by combining moulding and cooling processes in a single, high-speed operation. This line supports the creation of solid chocolates and complex variants like center-filled pralines and dual-tone bars. It processes up to 450 kg per hour, leveraging an efficient depositing system to handle both solid and liquid chocolate mixtures. Featuring advanced PLC-control for seamless automation, it integrates effortlessly into existing chocolate processing lines. Built with robust materials to ensure durability, it minimizes downtime with easy-to-clean components. Memak provides customization options to tailor the equipment to specific production needs and full engineering support for optimal line integration.

Benefits

  • Increases production capacity with a throughput of up to 450 kg/h.
  • Enhances product variety, supporting diverse chocolate forms from filled to dual-tone.
  • Reduces labor costs with fully automated PLC-controlled operations.
  • Minimizes energy consumption through efficient design and motor optimization.
  • Facilitates seamless integration with existing chocolate processing lines.

General


Applications
Chocolate tablets, Chocolates, Confectionery, Center-filled chocolates, Sweets, Double-colored chocolates
End products
Filled chocolate cups, Solid chocolates, Center-filled pralines, Chocolate squares, Chocolate slabs with multiple colors, Chocolate tablets with fillings, Dual-tone chocolate bars
Steps before
Chocolate Pre-Mixing, Melting, Conching
Steps after
Cooling, Chocolate Wrapping, Packing
Input ingredients
chocolate ingredients, liquid chocolate
Output ingredients
solid chocolates, center filled chocolates, double colored chocolates, chocolate tablets
Market info
Memak is known for manufacturing high-quality, engineered-to-order equipment primarily for the food processing industry, with a reputation for innovation, precision engineering, and reliable customer support.

Technical Specifications


Capacity
450 kg/h
Speed
12-18 shots/min
Total Power
10 Kw

Operating Characteristics


Working mechanism
One-shot moulding
Integrated steps
Moulding and Cooling
Batch vs Continuous Operation
Continuous
Automation level
PLC-controlled
Changeover time
Quick-switch capabilities

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Design
One-Shot Moulding Line
End product type
Solid chocolates, center filled chocolates, double colored chocolates, chocolate tablets

Custom Options


Integration possibilities
Cooling tunnel integration