Aseptic filling system for bag-in-box packaging
Efficiently fill a range of liquid products into pre-sterilized bags while maintaining sterility and flexibility, catering to diverse packaging needs with its advanced aseptic technology.
Fills and Sterilizes Liquid Products Aseptically
The JET Aseptic Filler from FBR ELPO offers a fully automatic solution for aseptic filling in bag-in-box applications. Built entirely from stainless steel, it fills pre-sterilized bags ranging from 1.5 to 20 liters. This equipment is ideal for milk, cream, juices, and concentrates, ensuring sterility with minimal chemical use via a sealable sterilization tunnel. Achieving a throughput of up to 600 bags per hour, its flexible design accommodates various spout types and positions, enhancing compatibility with existing packaging systems. Integration with remote diagnostics allows real-time monitoring and support, while its energy-efficient operations maintain sterility with reduced air and steam usage, making it an asset for high-speed, continuous production lines in the food, beverage, and dairy industries.
Benefits
- Enhances packaging line efficiency with high-speed filling up to 600 bags per hour.
- Ensures product safety and quality with robust aseptic processing and minimal chemical use.
- Accommodates a wide range of spout configurations for versatile packaging solutions.
- Offers real-time monitoring and support via remote diagnostics, minimizing maintenance disruptions.
- Reduces operational costs with energy-efficient sterilization processes.
- Applications
- Cream,Fruit juice concentrates,Natural fruit juices,Milk,Low acid liquids,Ice-cream basis,High acid liquids,Tea
- End products
- Heavy cream cartons,Green tea bags,Tomato juice,Apple juice concentrate pouches,Lemonade concentrate,Ice-cream mix packs,Orange juice boxes,Whole milk cartons,Herb-infused waters
- Steps before
- Pre-sterilization,Product preparation
- Steps after
- Sterilization,Packing
- Input ingredients
- milk,cream,ice-cream basis,natural fruit juices,fruit concentrates,tea,low acid products,high acid products
- Output ingredients
- sterilized filled bags,aseptic filled bags,filled bags with spouts
- Market info
- FBR ELPO is known for its expertise in manufacturing industrial equipment, specializing in engineered-to-order solutions for food and beverage processing, particularly in thermal processing and aseptic technology, and holds a strong reputation for innovation and reliability in the market.
- Filling range
- Bags of 1.5–20 litres
- Operating speed
- Up to 600 bags/h
- Dimensions
- Width
- Filling accuracy
- ±0.5% of filled volume (min. ±30 ml)
- Product Filling Temperature
- From +5°C up to +45°C
- Automation level
- Fully automatic
- Batch vs. continuous operation
- Continuous
- Cleaning method
- CIP / SIP with steam
- Changeover time
- Flexible with various spouts
- Energy efficiency
- Low consumption of steam and chemicals
- Corrosive resistance (e.g. acids)
- Yes
- Biological compatibility
- Yes
- Cleanability
- Yes
- Product type
- Milk,cream,ice-cream base,fruit juices,tea
- Container shape
- Bags with spouts positioned centrally or in a corner
- Material
- Stainless steel
- Machine footprint
- 1.300 mm x 3.700 mm
- Height
- 2.870 mm
- Bag size compatibility
- 1.5 – 20 L
- Bag type
- BAG IN BOX
- Spout type
- Short neck / Long neck
- Control panel type
- PLC-controlled
- Sterilization method
- Chemical/Steam
- Spout compatibility
- Short neck / Long neck
- Bag size compatibility
- 1.5 L to 20 L
- Automation level
- Fully automatic
- Remote assistance
- Internet connectivity for diagnostics