Aeration system for sugar masses

Optimize your production of aerated confectioneries with a two-step aeration system designed to precisely control sugar mass whipping, ensuring uniform texture and quality in batch or continuous processes.

Aerates and Processes Sugar Masses

The TURBOWHIP series from CHOCOTECH GmbH offers a specialized solution for confectionery manufacturers needing precise control over the aeration of sugar masses. This system employs a two-step process, starting with the thermo-siphon cooker, which utilizes an integrated steam coil to heat and prepare sugar masses under atmospheric or vacuum conditions. This ensures optimal foaming without vacuum pump issues. The transition to the pressurized whipping tank allows for the integration of whipping agents, achieving a fine-pored foam through pressure-controlled aeration. Applications include the production of nougat, frappé, marshmallow, chewy candy, high-boiled and soft torrone, nougat de Montélimar, and halwa-tahina. Available in models with throughputs of 300, 600, and 920 kg/h, the TURBOWHIP system is suited for both batch and continuous processes, offering flexibility in production scale. Its robust design supports integration into existing lines, providing an efficient, energy-conscious option for expanding confectionery operations.

Benefits

  • Enhances product quality with precise aeration and consistent texture.
  • Increases production flexibility, supporting both batch and continuous processes.
  • Optimizes energy usage with steam coil heating for efficient cooking.
  • Minimizes maintenance with robust, vacuum-protected design.
  • Adapts to various confectionery applications, expanding production capabilities.

General


Applications
Sweets,Confectionery,Aerated sugar masses,Snacks
End products
Soft torrone,Nougat de montélimar,Halwa-tahina,Frappé,Marshmallow,Chewy candy,Nougat,High-boiled torrone
Steps before
Weighing,Dissolving,Cooking,Vacuuming
Steps after
Cooling,Forming,Tempering
Input ingredients
sugar,whipping agent solution,albumen,egg white
Output ingredients
nougat,frappé,marshmallow,chewy candy,high-boiled torrone,soft torrone,nougat de Montélimar,halwa-tahina
Market info
CHOCOTECH is known for providing innovative solutions in the confectionery industry, specializing in machinery for processing and manufacturing chocolate, candies, and other sweets, with a reputation for precision engineering and tailored, high-quality equipment solutions.

Technical Specifications


Throughput
300 kg/h
Throughput
600 kg/h
Throughput
920 kg/h
Heating method
Thermo-siphon cooker with steam coil
Cooking pressure
Atmospheric or under vacuum
Aeration method
Pressurized whipping tank
Foaming volume capacity
Large volume to prevent vacuum pump intake
Processing type
Batch or Continuous

Operating Characteristics


Working mechanism
Thermo-siphon cooker with pressurised whipping tank
Integrated steps
Cooking,Vacuuming,Aeration
Batch vs. continuous operation
Batch / Inline Continuous
Automation level
Manual / PLC / SCADA
Product compatibility
Nougat,Frappé,Marshmallow,Chewy candy,etc.

Material Compatibility


Cleanability
Easy to clean
Biological compatibility
Food grade
Corrosive resistance (e.g. acids)
Stainless steel construction

Physical Characteristics


Cooker Vessel Volume
Large
Cooker Vessel Shape
Cylindrical with steam coil
Whipping Tank Type
Pressurized
Feed/discharge method
Integrated steam coil and heat transfer

Custom Options


Control panel type
Available