Integrated production system for food processing

Optimize your food production line with this versatile system, designed to integrate seamlessly with existing processes and enhance product consistency across batches. Ideal for complex formulations requiring precise mixing, grinding, and temperature control, ensuring high-quality end products from ready-to-eat meals to plant-based options.

Integrates and Automates Food and Chemical Processing

The PRO³ Industrial Food Processing System from GLASS GmbH & Co. KG is engineered for precision and versatility across diverse food and chemical manufacturing sectors. This fully automatic system excels in handling solid, liquid, powder, and granule products, seamlessly integrating processes such as mixing, grinding, temperature control, and emulsifying. Capable of processing capacities from 15 to 2700 liters, it is ideal for producing a wide range of end-products, including ready-to-eat meals, plant-based burgers, and industrial chemicals. Featuring interconnectivity with upstream and downstream equipment, the PRO³ system supports integrated production lines with PLC-controlled remote operation for enhanced automation and process monitoring. Designed with hygiene in mind, it upholds EHEDG standards and offers materials like stainless steel for robust corrosion resistance. Its energy efficiency is amplified by optimized motor controls, while customizable options ensure compatibility with specific production requirements. Maintenance is streamlined through a CIP system, ensuring minimal downtime and maintaining quality assurance throughout its operations.

Benefits

  • Enhances production efficiency with fully automated, continuous operation.
  • Supports diverse product types, reducing the need for multiple systems.
  • Improves hygiene and safety with EHEDG-compliant design and materials.
  • Facilitates easy integration, reducing setup time and operational disruptions.
  • Optimizes resource usage with energy-efficient motor control and customizable configurations.

General


Applications
Chemistry,Convenience food,Meat production,Confectionery,Vegetarian,Cheese,Spices,Vegan,Delicatessen
End products
Vegan cheese,Cheese spreads,Plant-based burgers,Emulsifiers,Ready-to-eat meals,Candy bars,Industrial chemicals,Sausages,Seasoning blends
Steps before
Pre-mixing,Ingredient selection,Preparation,Material handling
Steps after
Sterilization,Packaging,Storage,Quality control,Cooling
Input ingredients
convenience food,delicatessen,cheese,vegetarian products,vegan products,meat,confectionery,spices,chemicals
Output ingredients
processed food,mixed ingredients,ground meat,temperature-controlled products,emulsified products,flattened schnitzel,tenderized meat,cooked food,cooled products,vacuum mixed food,batch mixed food
Market info

Technical Specifications


Capacity
15–2700 Litres
Automation
Fully automatic
Vacuum Systems
Integrated vacuum systems
Temperature Control
Temperature control systems
Vacuum Cooling
Yes
Process Control
Touch screen
Process Data Acquisition
Yes
Remote Control
Yes

Operating Characteristics


Automation level
Fully automatic
Batch vs. continuous operation
Batch
Temperature control
Integrated temperature control systems
Vacuum system
Integrated vacuum systems
Process control
Via touch screen
Process data acquisition
Available
Remote control
Available
System interconnectivity
Interconnecting systems of several machines
Integrated vacuum cooling
Available
Fine Crushing
Available
Overpressure systems
Available

Product type Characteristics


Product Compatibility
Convenience food,Delicatessen,Cheese,Vegetarian,Vegan,Meat Production,Confectionery,Spices,Chemistry

Physical Characteristics


Control panel type
Touch screen
Tank size
15 - 2700 Litres

Custom Options


Integration possibilities
Interconnecting systems of several machines to form a process plant
Control panel type
Process control via touch screen
Automation level
Fully automatic
Operator data acquisition
Yes
Remote control
Yes
Temperature control systems
Integrated
Vacuum systems
Integrated vacuum systems
Process data acquisition
Yes
Overpressure systems
Yes
Customized equipment
Yes