Scraped surface heat exchanger for high viscosity products
When dealing with complex formulations, achieve efficient heat exchange without compromising product integrity, even in high-viscosity and particle-laden materials, by utilizing advanced scraping technology.
Processes High-Viscosity and Solid-Particulate Products
The SSHE models, including HD, XHD, HDE, HDE-M, and VT from Soren Srl, are engineered to efficiently process high-viscosity and solid-particulate products across various industries. Utilizing a scraped surface mechanism, they excel in heating, cooling, crystallizing, pasteurizing, and sterilizing applications. Ideal for end-products like sauces, margarine, and pasteurized creams, these exchangers ensure precise temperature control and prevent fouling. Available with cylinder pressures up to 80 bar, they handle rigorous industrial demands while supporting multiple heating/cooling media such as steam, water, brine, glycol, ammonia, and freon. Features include a stainless steel construction, high heat transfer bimetallic options, and configurations tailored for continuous, fully automatic processing. Compliant with sanitary standards, the models incorporate CIP systems for easy maintenance, supporting efficiency in food, dairy, and confectionery production lines.
Benefits
- Enhances product consistency by efficiently handling high-viscosity and solid-particulate materials.
- Minimizes energy consumption through optimized heat transfer technology.
- Reduces cleaning downtime with built-in CIP systems.
- Supports versatile production needs with adaptability to multiple heating and cooling media.
- Ensures operational safety and durability with high-pressure, stainless steel construction.
- Applications
- Sauces,Pasteurized creams,Jams,Gelatine,Processed cheese,Ice cream,Cream fillings,Margarine
- End products
- Nacho cheese cream fillings: eclair filling,Alfredo sauce,Cheese slices,Basil pesto,Gelatin gummy candies processed cheese: cheese spread,Sponge cake filling ice cream: vanilla ice cream,Doughnut cream filling,Custard pastry filling,Raspberry preserve gelatine: fruit-flavored gelatin dessert,Cappuccino cream,Ranch dressing margarine: table margarine,Sauces: tomato sauce,Gelato base jams: strawberry jam,Chocolate ice cream,Baking margarine pasteurized creams: pastry cream,Apricot jam
- Steps before
- Emulsification,Mixing,Blending,Ingredient Preparation
- Steps after
- Cooling,Crystallization,Heating,Pasteurization,Sterilization
- Input ingredients
- filling creams,jams,gelatine,processed cheese,sauces,gravies,water-in-fat emulsion,tiny droplets of water
- Output ingredients
- crystallized margarine,crystallized fat,crystallized butter,pasteurized creams
- Market info
- Cylinder Pressure
- HD
- Heat Exchange Surface per Cylinder
- 0.08 to 1.40 m²
- Material Construction
- Stainless Steel AISI 316L
- Dasher Blade Rows
- HD 100-200
- Heating/Cooling Media Compatibility
- Steam,Water,Brine,Glycol,Ammonia,Freon
- Dasher Drive
- Direct Coupled Gear Drive
- Cooling System
- Built-in Freon Refrigeration Plant
- Temperature Control
- Modulating Valve with Back Pressure Control
- Construction Options
- Chrome Plated Nickel,T-inox
- Heat transfer efficiency
- High,due to inhibited fouling
- Pressure capacity
- HD
- XHD
- Up to 80 bar
- Compatible media
- Steam,water,brine,glycol,ammonia,freon
- Automation level
- Manual / PLC
- CIP/SIP
- CIP procedures compatible
- Batch vs. continuous operation
- Suits both batch and continuous processes
- Product types
- High viscosity and products with large solid particulates
- Operation temperature range
- Varies with media (steam,water,ammonia,etc.)
- Stainless steel grade
- AISI 316L,AISI 304,AISI 420
- Heat transfer efficiency
- High
- Corrosion resistance
- Yes
- Cleanability
- CIP procedures
- Heat Exchange Surface
- 0.08 to 1.40 m² per cylinder
- Material
- Stainless Steel AISI 316L
- Frame Material
- Stainless Steel AISI 304
- Cylinder Pressure Capacity
- HD
- Dasher Type
- 3 blade rows for HD 100-200,4 rows for other sizes
- Cylinder Construction Option
- Stainless Steel AISI 420 hardened
- Cylinder Construction Option
- Bimetallic with high heat transfer coefficient
- Cylinder Construction Option
- Chrome plated nickel with high heat transfer coefficient
- Blade Material
- Plastic for AISI 316L cylinders
- Blade Material Option
- Stainless Steel AISI 400 series
- Dasher Drive
- Direct coupled gear drive
- Dasher Drive Option
- Belt drive for direct expansion models