Automatic batter mixer for coating applications
Achieve consistent batter viscosity for precise coating in high-demand food processing lines, ensuring that each piece, from chicken nuggets to tempura vegetables, meets quality standards effortlessly.
Mixes and Controls Batter Viscosity
The Stein ProMix™ Batter Mixer from FoodTech Solutions is an automatic system designed to optimize the mixing and viscosity control of batters for poultry, meat, and seafood applications. This equipment is distinguished by its precise control of batter consistency, ensuring uniform coating on products like chicken nuggets, fish fillets, and tempura vegetables. It operates using a centrifugal style batter transfer pump and a pressure transducer for viscosity monitoring, allowing for continuous, efficient production. Capable of mixing approximately 3,000 lbs. per hour, it features a 55-gallon refrigeration-jacketed mixing tank, which helps maintain optimal temperature for batter quality. Integration into your production line is streamlined with PLC controls and automatic feeding systems for dry mix and water. Engineered for durability and reliability, it is constructed with special mixing tank baffles for enhanced cooling and quick mixing action. The ProMix ensures your operations meet high standards of efficiency and consistency, crucial for large-scale food processing operations.
Benefits
- Ensures consistent product quality by maintaining precise batter viscosity.
- Increases production efficiency with continuous, automatic operation.
- Minimizes energy usage with integrated refrigeration for optimal batter temperature.
- Enhances process flexibility with adjustable mix ratios for various batter types.
- Simplifies integration with existing production lines through PLC-controlled automation.
- Applications
- Seafood,Batters,Meat,Coatings,Tempura-style batters,Poultry
- End products
- Chicken nuggets,Breaded chicken wings,Meatballs,Tempura chicken broccoli,Tempura vegetables,Battered chicken strips,Breaded shrimp,Fish fillets,Tempura prawns,Fish sticks
- Steps before
- Grinding,Mixing
- Steps after
- Coating
- Input ingredients
- dry batter mix,water,non-leavened batters,lightly leavened tempura style batter ingredients
- Output ingredients
- mixed batter,consistent batter mix for coating
- Market info
- JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.
- Automation
- Fully automatic
- Capacity
- 3,000 lbs./hour
- Mixing Speed
- 1,800 RPM
- Viscosity Control
- Pressure transducer style
- Refrigeration Capacity
- 60,000 BTU
- Mixing Tank Volume
- 55 gallon
- Mixing Method
- Single impellor shaft driven
- Transfer Pump Type
- Centrifugal style
- Control System
- PLC Controls
- Automation level
- Fully automatic
- Batch vs. continuous operation
- Continuous
- Cleaning method
- CIP (Clean-in-Place)
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Batter type
- Non-leavened and lightly leavened tempura
- Mixing Tank Size
- 55 gallon
- Refrigeration Jacket
- 60,000 BTU
- Mixing Method
- Shaft driven,single impellor
- Footprint
- Compact
- Baffles
- Special tank baffles for efficient mixing
- Transfer Pump
- Centrifugal style
- Mixing Capacity
- 3,000 lbs/hour
- Control panel type
- PLC Controls
- Mix ratio control
- Automatic viscosity control
- Integration possibilities
- Batter recirculation to multiple applicators
- Refrigeration type
- 60,000 BTU refrigeration jacketed
- Mixing method
- Shaft driven 1,800 RPM single impellor
- Batch operation capacity
- Approximately 3,000 lbs./hour