Oil cooling module for industrial fryers
Quickly cool frying oil to prevent thermal shock and maintain oil quality, allowing for more production time and optimized fryer operation without compromising on safety and efficiency in your food processing line.
Rapidly Cools Frying Oil for Safe Handling
The Oil Cooling Module is a critical component for enhancing efficiency in frying line operations. Designed for seamless integration with existing fryer systems, this module rapidly cools cooking oil to 250°F (121°C) or less, minimizing thermal shock to your equipment and extending the life of your oil by reducing oxidation. Ideal for a wide range of products, including potato chips, cheese puffs, and chicken nuggets, it allows food processing facilities to reclaim an extra hour of production time typically lost to cooling. Compact in design, it requires minimal floor space while offering significant operational benefits. PLC-controlled for precision, it also supports real-time remote monitoring to align with your digital production strategy. All systems come with engineering support for customization to ensure compatibility and optimal performance within your specific line configurations.
Benefits
- Increases production time by quickly reducing oil temperature, allowing for faster transitions to sanitation.
- Extends oil quality and fryer longevity by preventing thermal shock and reducing oxidation.
- Conserves floor space with its compact design, easy installation on existing systems.
- Enhances operational control through PLC automation and remote monitoring capabilities.
- Minimizes maintenance costs with robust construction and compatibility with CIP systems.
- Applications
- Fried chicken, Snacks, Fruit snacks, Potato chips, Taco shells, Legume snacks, Chicken nuggets, Meat products, Seafood, Fabricated chips, Extruded snacks, Tostada shells, Pellet snacks, Banana chips, Tortilla chips, Nuts, Kettle chips, Corn chips, Breaded products, Plantain chips, Potato co-products, Poultry, Prepared foods, French fries
- End products
- Apple chips, Potato wedges, Pork rinds, Curly fries, Tostada shells, Roasted nuts, Cheese puffs, Namkeen, Glazed nuts, Cheese balls, Coated nuts, Plantain crisps, Crinkle cut fries, Breaded chicken, Seaweed crisps, Banana crisps
- Steps before
- Frying, Oil Heating, Oil Filtration
- Steps after
- Oil Draining, Cleaning, Sanitation
- Input ingredients
- cooking oil, fried chicken, chicken nuggets, prepared foods, breaded products
- Output ingredients
- cooled cooking oil
- Market info
- Heat and Control is known for its expertise in manufacturing food processing and packaging equipment, providing innovative solutions and high-quality systems for industries like snacks, prepared foods, and pharmaceuticals, with a strong reputation for reliability and technical support.
- Oil Cooling Temperature
- 250°F (121°C) or less
- Cooling Time
- 1.5–2 hours
- Floor Space Requirement
- Small footprint
- Installation Compatibility
- Most existing fryer systems
- Cooling time
- 1.5–2 hours standard
- Reduced with module
- Batch vs. continuous operation
- Inline operation
- Cleaning method
- CIP before thermal shock to fryer
- Automation level
- Integrated with existing fryer systems
- Energy efficiency
- Prolongs oil quality by reducing oxidation
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Suitable for oil types
- Cooking oil
- Suitable food types
- Fried chicken, chicken nuggets, prepared foods, breaded products
- Compact footprint
- Requires little floor space
- Installation
- Can be installed on most existing fryer systems
- Cooling capacity
- Quickly cools oil to 250°F (121°C) or less
- Installation space
- Minimal