Cross-flow smoking and fermentation system for raw sausage

Enhance yield and ensure consistent quality in sausage and fish production with a system that masterfully combines smoking, drying, and fermentation, utilizing innovative air flow management to optimize each batch.

Processes Smoking, Drying, and Fermentation

The CLIMAMAT CROSS from VETEC Anlagenbau is an innovative cross-flow system tailored for the effective processing of sausages, cured meat products, and fish. Featuring movable inblow ducts, it ensures uniform airflow and consistent quality, even with high-density product arrangements. Ideal for producing salami, pepperoni, smoked salmon, and more, it integrates seamlessly into production lines with its automation capabilities using Automated Guided Vehicles (AGV) for handling. The system is PLC-controlled, enhancing process precision, and offers flexibility in cooling and heating options, accommodating glycol, freon, ammonia, hot water, steam, or electric heating. Its energy-efficient design aids in optimizing process times, and it is equipped with a fully automatic CIP system for maintaining hygiene standards. Additionally, smoke generators can be customized, offering glowing, liquid, or friction smoke options, while the system’s corrosion-resistant construction ensures durability for continuous, high-efficiency operations.

Benefits

  • Enhances production yield and consistency through uniform airflow, even with dense product arrangements.
  • Reduces operational costs by optimizing process times and energy usage for various thermal conditions.
  • Maintains high hygiene standards with fully automatic CIP and duct cleaning systems.
  • Supports diverse smoking requirements with customizable smoke generation options.
  • Facilitates seamless integration and automation within production lines, lowering labor expenses.

General


Applications
Cooked sausage,Pet food,Cheese,Thawed products,Boiled sausage,Raw sausage,Cured meat products,Fish
End products
Soft pet chews,Emmental cheese,Pepperoni,Cheddar,Frankfurter,Mackerel fillets,Chorizo,Gouda,Bratwurst,Pet kibble,Smoked salmon,Cod loins,Salami
Steps before
Grinding,Emulsification,Meat preparation
Steps after
Packaging,Sterilization,Distribution,Inspection
Input ingredients
raw sausage,fish,smoked products,dried products,fermenting materials,cooling products,lying products,boiled sausage,cooked sausage,cured meat products
Output ingredients
matured sausage,cold smoked fish,uniform products,reproducible products,dried sausage,fermented sausage,cooled products,high-yield products,consistent quality products
Market info
Vetec is known for its expertise in manufacturing customized industrial valves and actuators, catering to diverse industries with a reputation for reliability, precision engineering, and innovative solutions tailored to specific customer requirements.

Technical Specifications


Flow adjustment
Movable inblow ducts
Rack height
Up to 7m
Automation
AGV transportation
Automation
Fully automatic CIP-System
Type of cooling
Glycol,freon,ammonia
Type of heating
Hot water,steam,electric
Process initiation
Automatic pH value changeover

Operating Characteristics


Working Mechanism
Cross-flow system
Integrated Steps
Smoking,drying,fermentation,cooling
CIP Principles
Fully automatic CIP system with foam pump
Batch vs. Inline Flow
Batch operation
Automation Level
Automatic/PLC
Changeover Time
Automated pH value changeover
Cleaning Method
CIP with rotating nozzles
Energy Efficiency
Potential savings through process optimization

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Rack Height
Up to 7m
Flow System
Cross-flow
Room Volume
Unchanged
Grid Arrangement
One above the other with minimal spacing
Movable Inblow Ducts
Yes
Automatic Transport Options
Via AGV
Automatic Weighing
Optional

Custom Options


Control System
MICROMAT ANALYZER - Central management and documentation system
Cleaning System
Fully automatic CIP-System with rotating nozzles
Cooling Medium
Glycol / Freon / Ammonia
Heating Type
Hot water / Steam / Electric heating
PH Value Automation
Automatic pH value changeover
Additional Options
Smoke generators (glowing,liquid,friction)