Cross-flow smoking and fermentation system for raw sausage
Enhance yield and ensure consistent quality in sausage and fish production with a system that masterfully combines smoking, drying, and fermentation, utilizing innovative air flow management to optimize each batch.
Processes Smoking, Drying, and Fermentation
The CLIMAMAT CROSS from VETEC Anlagenbau is an innovative cross-flow system tailored for the effective processing of sausages, cured meat products, and fish. Featuring movable inblow ducts, it ensures uniform airflow and consistent quality, even with high-density product arrangements. Ideal for producing salami, pepperoni, smoked salmon, and more, it integrates seamlessly into production lines with its automation capabilities using Automated Guided Vehicles (AGV) for handling. The system is PLC-controlled, enhancing process precision, and offers flexibility in cooling and heating options, accommodating glycol, freon, ammonia, hot water, steam, or electric heating. Its energy-efficient design aids in optimizing process times, and it is equipped with a fully automatic CIP system for maintaining hygiene standards. Additionally, smoke generators can be customized, offering glowing, liquid, or friction smoke options, while the system’s corrosion-resistant construction ensures durability for continuous, high-efficiency operations.
Benefits
- Enhances production yield and consistency through uniform airflow, even with dense product arrangements.
- Reduces operational costs by optimizing process times and energy usage for various thermal conditions.
- Maintains high hygiene standards with fully automatic CIP and duct cleaning systems.
- Supports diverse smoking requirements with customizable smoke generation options.
- Facilitates seamless integration and automation within production lines, lowering labor expenses.
- Applications
- Cooked sausage,Pet food,Cheese,Thawed products,Boiled sausage,Raw sausage,Cured meat products,Fish
- End products
- Soft pet chews,Emmental cheese,Pepperoni,Cheddar,Frankfurter,Mackerel fillets,Chorizo,Gouda,Bratwurst,Pet kibble,Smoked salmon,Cod loins,Salami
- Steps before
- Grinding,Emulsification,Meat preparation
- Steps after
- Packaging,Sterilization,Distribution,Inspection
- Input ingredients
- raw sausage,fish,smoked products,dried products,fermenting materials,cooling products,lying products,boiled sausage,cooked sausage,cured meat products
- Output ingredients
- matured sausage,cold smoked fish,uniform products,reproducible products,dried sausage,fermented sausage,cooled products,high-yield products,consistent quality products
- Market info
- Vetec is known for its expertise in manufacturing customized industrial valves and actuators, catering to diverse industries with a reputation for reliability, precision engineering, and innovative solutions tailored to specific customer requirements.
- Flow adjustment
- Movable inblow ducts
- Rack height
- Up to 7m
- Automation
- AGV transportation
- Automation
- Fully automatic CIP-System
- Type of cooling
- Glycol,freon,ammonia
- Type of heating
- Hot water,steam,electric
- Process initiation
- Automatic pH value changeover
- Working Mechanism
- Cross-flow system
- Integrated Steps
- Smoking,drying,fermentation,cooling
- CIP Principles
- Fully automatic CIP system with foam pump
- Batch vs. Inline Flow
- Batch operation
- Automation Level
- Automatic/PLC
- Changeover Time
- Automated pH value changeover
- Cleaning Method
- CIP with rotating nozzles
- Energy Efficiency
- Potential savings through process optimization
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Rack Height
- Up to 7m
- Flow System
- Cross-flow
- Room Volume
- Unchanged
- Grid Arrangement
- One above the other with minimal spacing
- Movable Inblow Ducts
- Yes
- Automatic Transport Options
- Via AGV
- Automatic Weighing
- Optional
- Control System
- MICROMAT ANALYZER - Central management and documentation system
- Cleaning System
- Fully automatic CIP-System with rotating nozzles
- Cooling Medium
- Glycol / Freon / Ammonia
- Heating Type
- Hot water / Steam / Electric heating
- PH Value Automation
- Automatic pH value changeover
- Additional Options
- Smoke generators (glowing,liquid,friction)