Enrobing system for rapid changeover in confectionery production

Achieve seamless chocolate coating transitions with a system designed for rapid and flexible changeovers, ensuring uniform and high-quality finishes for an array of confectionery delights.

Enrobes and Coats Bakery and Confectionery Products

The Nielsen Junior Enrober from Aasted is engineered for flexibility and efficiency in chocolate, confectionery, and bakery coating applications. This enrober stands out with its rapid changeover capability due to a detachable lower section, allowing seamless transitions between varied enrobing materials. Designed in sanitary stainless steel, it ensures high production capabilities with uniform coatings, perfect for chocolate bars, pralines, and enrobed pastries.

This machine operates continuously with a belt width ranging from 420mm to 1020mm, supporting 24/7 production cycles. It integrates seamlessly within your line with options like feeders, mixers, and Nielsen cooling tunnels. Also, incorporating Aasted’s Energy Enrobing Concept, it directly injects tempered chocolate, boosting energy efficiency and reducing cooling time. For further enhancements, the enrober is compatible with the SuperNova Energy Tempering machine. Customizable features and engineering support are available to meet specific production demands, ensuring precise and consistent output with minimal energy use.

Benefits

  • Enhances product quality with uniform coatings and precise chocolate tempering.
  • Minimizes downtime with rapid changeover capabilities for different enrobing materials.
  • Reduces energy consumption and cooling time with Aasted’s Energy Enrobing Concept.
  • Supports continuous, high-speed production for increased operational efficiency.
  • Provides flexible integration into existing lines with customizable configurations.

General


Applications
Confectionery,Chocolate coatings,Sweets,Bakery products,Chocolate
End products
Filled chocolates,Enrobed candies,Pralines,Chocolate-covered fruits,Chocolate-covered nuts,Layered chocolates,Chocolate bars,Biscuits with chocolate coating,Pastries with chocolate glaze,Truffles
Steps before
Tempering,Melting,Mixing,Homogenization
Steps after
Cooling,Crystallization,Packaging
Input ingredients
tempered chocolate mass,inclusions
Output ingredients
uniform chocolate coatings,coated products,enrobed products
Market info
Aasted is known for its expertise in manufacturing equipment for the chocolate, bakery, and confectionery industries, offering solutions like tempering, molding, and baking machinery with a strong reputation for innovation and quality.

Technical Specifications


Material
Sanitary stainless steel
Belt width
420 to 1020 mm
Production capability
24 hour production
Changeover capability
Rapid and flexible
System mobility
On wheels and rails
Feeder mix capacity
Up to 2½ tons/hr
Melting tank capacity
150 kg to 3,000 kg
Pump compatibility
Works with or without inclusions
Energy-saving technology
Patented solutions
Cooling tunnel covers
Aluminum and stainless steel

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Continuous
Changeover time
Rapid
CIP/SIP
Manual / CIP compatible
Energy efficiency
Low energy consumption
Cleaning method
Manual / CIP compatible

Material Compatibility


Cleanability
Sanitary stainless steel
Corrosive resistance
Yes

Physical Characteristics


Belt width
420 to 1020 mm
Construction material
Sanitary stainless steel
Changeover capability
Rapid and flexible
Lower section
Detachable
Production capability
24 hour continuous production
Mobility options
On wheels and rails

Custom Options


Belt width
420 to 1020mm
Rapid and flexible changeover
Detachable lower section
Portability
On wheels and rails
Material
Sanitary stainless steel
Cooling tunnel adaptation
Lifting and lowering