Flash cooler sterilizer for tomato paste

Maximize your production capacity and preserve flavor integrity in high-viscosity foods with this advanced sterilization system, crucial for maintaining quality in tomato paste and fruit purees.

Sterilizes and Cools High-Viscosity Foods

The Flash Cooler Sterilizer from FBR ELPO is engineered to optimize sterilization and cooling processes for high-viscosity foods in large-scale operations. Utilizing a direct steam injection system, it efficiently heats, holds, and vacuum-cools products, making it ideal for tomato paste, fruit purees, and aseptic soups. With a capacity of up to 20,000 kg/h, this system ensures high throughput while maintaining product quality. The modular design allows seamless integration into existing production lines, with PLC control for precise operation and remote monitoring. Its energy-efficient design reduces consumption, while options for stainless steel construction ensure durability and compliance with food safety standards. Enhanced cleaning features, including CIP capability, further streamline maintenance for continuous operation. Customization options allow adaptation to specific production requirements, supported by FBR ELPO’s engineering expertise.

Benefits

  • Enhances production capacity with up to 20,000 kg/h throughput.
  • Maintains product quality through efficient vacuum cooling.
  • Saves energy costs with optimized steam injection system.
  • Seamlessly integrates into existing processing lines with modular design.
  • Ensures compliance with food safety standards using durable stainless steel construction.

General


Applications
Tomato paste,Aseptic products,Fruit purees,High-viscosity foods
End products
Ketchup,Aseptic tomato paste,Tomato concentrate,Aseptic fruit juices,Apple sauce,Chunky pasta sauce,Mango puree,High-viscosity soup bases,Fruit jelly,Strawberry compote
Steps before
Pulping,Heating,Pasteurization
Steps after
Aseptic filling,Packaging,Cooling
Input ingredients
tomato paste,raw tomato
Output ingredients
sterilized tomato paste,processed tomato paste
Market info
FBR ELPO is known for its expertise in manufacturing industrial equipment, specializing in engineered-to-order solutions for food and beverage processing, particularly in thermal processing and aseptic technology, and holds a strong reputation for innovation and reliability in the market.

Technical Specifications


Capacity
up to 20,000 kg/h
Sterilization Type
Direct steam injection
Cooling Method
Vacuum cooling
Application
Tomato paste
Component
Heating section,holding tank,flash tank

Operating Characteristics


Working mechanism
Direct steam injection
Integrated steps
Heating,holding,flash cooling
Batch vs continuous operation
Inline Continuous
Automation level
Manual / PLC
Cleaning method
CIP / Manual
Cooling method
Vacuum effect

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Large,suitable for high-capacity setup
Tank shape
Flash tank
Feed method
Direct steam injection
Discharge method
Vacuum cooling in flash tank

Custom Options


Capacity customization
Up to 20,000 kg/h