Continuous powder agglomeration system

In various industries, achieving uniform particle sizes and enhancing physical properties of powders such as solubility, flowability, and bulk density is a common challenge. Traditional batch processes often fall short in providing consistent results and may require significant manual intervention.

Automate continuous mixing and agglomeration of powders.

The Flexomix powder agglomeration system by Hosokawa Micron is a compact, continuous solution that excels in mixing and agglomerating powders with liquids. Its unique design combines the Flexomix continuous mixer/agglomerator with the Schugi fluid bed dryer and cooler. This integration allows for effective process control and the production of porous agglomerates with sizes ranging from 100 to 1,500 microns. The system supports capacities from 100 to 40,000 kg/h, making it adaptable to diverse industrial requirements. Its ability to manage accurate powder and liquid ratios ensures consistent product quality. Ideal for industries such as food, chemical, and pharmaceuticals, this system produces instantly soluble agglomerates with excellent physical properties.

Benefits

  • Produces uniform, porous agglomerates with a typical D50 value between 200 and 700 microns.
  • Capacities ranging from 100 to 40,000 kg/h to meet varying production needs.
  • Self-cleaning design minimizes maintenance and downtime.
  • Fully integrated control system maximizes efficiency and product consistency.
  • Suitable for a wide range of materials and applications, offering high process flexibility.

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