English muffin production system
Maximize your bakery’s output with our high-speed system designed to efficiently produce consistent, high-quality English muffins and griddle cakes, reducing energy consumption while maintaining precision in handling and scaling.
Produces and Processes English Muffins Efficiently
The English Muffin Production System by AMF Bakery Systems offers a fully integrated solution, ideal for commercial and industrial bakeries. This system excels in producing English muffins and griddle cakes through a seamless process that includes mixing, dividing, rounding, baking, and conveying. With individual servo-driven griddle decks, it ensures precise control over temperature and cooking times, enhancing consistency and quality. The system boasts a capacity of up to 26,000 units per hour, catering to high-throughput demands. Designed for automation, it integrates effortlessly into your existing production line and features AMFConnect™ for real-time monitoring. Energy efficiency is achieved with fully insulated griddle decks, reducing energy consumption by up to 20%. Constructed with durable materials suitable for intensive bakery environments, the system supports easy cleaning and maintenance with tool-less component removal. Custom configuration options allow for versatile use across a range of bakery applications.
Benefits
- Increases production capacity to 26,000 units per hour, enhancing scalability.
- Reduces energy costs by up to 20% with insulated griddle decks.
- Minimizes labor intervention through automation and remote system monitoring.
- Ensures consistent quality with precise temperature and process control.
- Simplifies maintenance with tool-less component removal and easy cleaning access.
- Applications
- Buns,Flatbreads,Baguette bread,Griddle cakes,Pizza,English muffins,Pies,Puff pastry,Soft bread,Rolls,Swirl/tin bread,Cakes,Pastries,Croissants,Danish,Artisan bread
- End products
- Butter croissants,Puff pastry tarts,Sourdough baguettes,Crumpets,Pan pizza,Cupcakes,Pound cakes,Fruit pies,Swirl loaf bread,Tin breads,Thin crust pizza,Savory meat pies,Danishes,Scones,Chocolate croissants,Classic baguettes
- Steps before
- Dough Mixing,Dough Chunking,Dough Dividing,Dough Rounding
- Steps after
- Proofing,Baking,Cooling,Packaging,Product Loading,Basket Stacking
- Input ingredients
- dough,raw materials,ingredients
- Output ingredients
- English muffins,griddle cakes,baked products
- Market info
- AMF Bakery Systems is known for providing automated bakery equipment solutions, specializing in complete system design and integration for high-speed bread and bun production lines, emphasizing innovation, precision, and reliability in the baking industry.
- Capacity
- 26,000 units per hour
- Automation
- Fully integrated systems
- Energy Consumption
- Reduces energy usage by up to 20%
- Temperature Control
- Maintains muffin temperature range (63-65 °F)
- Scaling Accuracy
- Most accurate scaling available
- Griddle Design
- Fully insulated with individual servo drives
- Sanitation
- Tool-less removal for sanitation
- Conveying Configuration
- Custom configured with vertical belt support
- Handling Capacity
- Handles up to 40 baskets per minute
- Product Handling Speed
- Up to 35 actions per minute
- Basket Stacking Speed
- Up to 28 baskets per minute
- Robotic Arm Control
- Servo-controlled Gantry robotic arm
- Batch vs. continuous operation
- Inline Continuous
- Automation level
- SCADA
- Cleaning method
- Tool-less removal
- Energy efficiency
- Up to 20% reduction
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Energy Efficiency Compliance
- Green Technology
- ISO Certification
- ISO 22000
- Machine footprint
- Customizable footprint to fit specific space requirements
- Griddle size
- Fully insulated,multi-deck griddle
- Control panel type
- Integrated with AMFConnect™ for real-time monitoring
- Conveyor type
- A-Series with vertical belt support rails
- Cooling system
- Vesta Spiral Cooler with patented cage bar design
- Product loading mechanism
- VersaLoader Robotic Product Loader with servo-controlled gantry arm
- Basket handling
- Bottom-Up Basket Stacker and Bottom-Out Basket Unstacker
- Control panel type
- AMFConnect™
- Conveyor configuration
- Custom configurable
- Griddle and proofer customizations
- Individual servo drives,insulated griddle
- Cooler configuration
- Spiral cooler with patented design
- Loader configuration
- Robotic arm with servo control
- Packaging system
- Adjustable seal system