Automatic rotary premade pouch filler for food products
Enhance your packaging line with a high-speed solution designed to efficiently fill and seal a variety of pouch sizes, ensuring product integrity and maximizing throughput for demanding production environments.
Fills and Seals Premade Pouches
The Viking-8S-320 from Viking Masek is an automatic rotary premade pouch machine designed to enhance efficiency in diverse industrial packaging operations. Featuring an 8-station configuration, this machine excels in filling and sealing applications for a wide range of products including powders, liquids, and solids. Its production process involves precise filling and sealing at speeds up to 50 cycles per minute, with a bag size accommodating up to 350mm wide pouches. Ideal for industries such as food, beverage, health, and contract packaging, typical end-products include granola, ground coffee, gummy bears, and medical testing kits.
The machine is PLC-controlled with a user-friendly touch screen, allowing seamless integration into existing production lines. It features an automatic deoxidizer feeding station and a two-step sealing process to guarantee product integrity. Customization options include integration with multi-head scales, volumetric fillers, and auger fillers. With safety and quality assurance as priorities, it offers comprehensive features such as pouch presence detection, bag deflation, and a robust quality control system capable of checkweighing and X-ray inspection. The Viking-8S-320 is engineered for endurance with a durable welded steel frame and IP65 or IP66 washdown capability for easy maintenance, meeting all necessary compliance and certification standards.
Benefits
- Enhances operational efficiency by seamlessly integrating with existing production lines.
- Minimizes product loss with precise filling and sealing technologies.
- Reduces labor costs through user-friendly, PLC-controlled automation.
- Ensures product integrity with advanced quality control measures.
- Simplifies maintenance and cleaning with durable, washdown-capable construction.
- Applications
- Contract packaging, Treats, Medical devices, Snacks, Cheese, Organic foods, Medical testing kits, Fish, Liquids, Food, Fresh fruit, Non-food products, Beans, Supplies, Pills, Cannabis, Capsules, Powders, Candy, Pasta, Pet food, Individual quick frozen (iqf), Nuts, Natural, Rice, Health, Cereal, Beverage, Meat, Coffee, Vegetables, Poultry, Medical
- End products
- Vitamin tablets, Soft gel capsules, Potato chips, Protein powder, Jasmine rice, Salmon fillets, Chicken breast, Frozen peas, Frozen berries, Covid-19 test kits, Bandages, Cheddar cheese, Dental treats, Cornflakes, Organic peanut butter, Syringes, Instant mashed potatoes, Macaroni, Dairy-free milk, Granola, Black beans, Ground coffee, Almonds, Muesli base flakes, Gummy bears, Tomato juice, Cbd oil, Dry cat food
- Steps before
- Product preparation, Mixing, Weighing, Quality inspection
- Steps after
- Sealing, Cooling, Quality control, Product packaging, Labeling, Shipping
- Input ingredients
- powders, food products, multi-head scales, volumetric fillers, auger fillers
- Output ingredients
- premade pouch, bags, sealed bags, filled pouches
- Market info
- Viking Masek is known for manufacturing innovative packaging machinery. They specialize in automated packaging solutions, including vertical and horizontal form-fill-seal machines, and are reputed for quality, flexibility, and custom-engineered solutions for various industries.
- Max Speed
- 50 CPM
- Bag Size
- Min 160 mm W x 150 mm L, Max 320 mm W x 420 mm L
- Automation
- PLC-controlled
- Bag Gripping Range
- 160-320mm
- Power Supply
- 480 V / 3 Ph / 50/60 Hz / 35 A
- Compressed Air Usage
- Approx. 600NL/min, 5~6kgf/cm2
- Cooling Station
- For liquid products
- Sealing Temperature
- Two step sealing process
- Pouch Presence Detection
- No filling, no sealing
- Filling Integration
- Multi-head scales, volumetric fillers, auger fillers
- Working Mechanism
- Automatic Rotary Premade Pouch Machine
- Integrated Steps
- Filling, Sealing, Cooling, Deoxidizer Feeding
- Automation Level
- PLC-controlled
- Bag Deflation Method
- Wire guide or push bars
- Product Filling Integration
- Multi-head scales, Volumetric fillers, Auger fillers
- Sealing Process
- Two-step sealing
- Pouch Presence Detection
- No filling, No sealing
- Batch vs. Continuous Operation
- Batch (up to 50 CPM)
- Cooling Station
- Available for liquid products
- Changeover Time
- Not Specified
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Powder handling
- Yes
- Foaming products
- No
- Machine footprint
- N/A
- Bag size
- Min
- Frame material
- Welded steel
- Number of stations
- 8
- Cooling station
- Included for liquid products
- Control panel type
- Touch screen operation
- Frame material
- Highly durable welded steel
- Zipper opening device option
- Available
- Safety guards
- Fully interlocked
- Pouch presence detection
- No filling, no sealing
- Product filling options
- Integrated with scales and fillers
- Date coding option
- Emboss, hot stamp, inkjet, thermal transfer
- Dust management
- Dust suction nozzles and dust collector
- Bag rejection system
- Available
- Stand-up discharge
- Available