Twin-screw extruder for breakfast cereal

Processes and Shapes Diverse Materials Efficiently

The PolyTwin, EcoTwin, and CompacTwin twin-screw extruders from Bühler offer multifunctional processing solutions tailored for a variety of industries, including food, feed, and advanced materials. These extruders stand out for their robust design and flexibility in handling applications such as breakfast cereals, pet food, and chemical dispersions. Operating on a continuous extrusion principle, they seamlessly integrate mixing, shaping, and conditioning processes for a wide range of end-products like cornflakes, fish pellets, and pigment dispersions.

With a high torque design and variable screw speeds, these extruders accommodate diverse production requirements, achieving consistent quality across high-speed operations. The intelligent recipe memory facilitates rapid recipe changes while minimizing operator errors, ensuring reliable output. Operating costs are kept low thanks to the durable barrel construction and innovative barrel wear measurement service, which prolongs operational lifespan by detecting wear proactively.

Automation features include a PLC-controlled interface with options for remote monitoring, enhancing process control. The equipment is engineered for energy efficiency, utilizing advanced motor control to reduce energy consumption. Materials such as stainless steel are used to ensure corrosion resistance and compliance with industry standards. Maintenance is simplified with features like the automatic ejection unit, enabling swift and contamination-free cleaning, while modular configurations offer customization to match specific production needs.